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Industrial Seam Welding Manipulator with Flexible Multi-Process Welding Function to Boost Efficiency and Cut Labor Cost

Industrial Seam Welding Manipulator with Flexible Multi-Process Welding Function to Boost Efficiency and Cut Labor Cost

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Industrial seam welding manipulator

,

Flexible multi-process welding manipulator

,

Welding column boom labor-saving

Product Description
Product Overview

This 2000×2000mm rotatable welding manipulator is a fully automated welding auxiliary system engineered for standardized, repeatable, and high-efficiency fabrication of cylindrical metal workpieces. Designed to resolve the inconsistencies, low output, and high rework rates caused by traditional manual welding, this column and boom welding system delivers precise torch movement, stable arc control, and uniform weld formation for both longitudinal straight seams and circumferential girth seams.

Featuring a 2000mm horizontal boom travel, 2000mm vertical lifting stroke, and full 360° rotating base, this light-duty industrial manipulator offers an extremely flexible and large working range while maintaining a compact footprint. It works cooperatively with welding rotators and multiple welding power sources, making it ideal for mass production of carbon steel, alloy steel, and stainless steel tanks, pipes, barrels, and pressure vessels.

It is the perfect automated upgrade solution for small and medium workshops that want to improve welding quality, reduce labor reliance, lower defect rates, and maximize production efficiency without heavy equipment investment or factory renovation.

Advanced Industrial Structure & Working Performance
1. Stress-Relieved Heavy-Duty Steel Frame

The entire column and boom structure is constructed with thick rectangular steel profiles and fully welded as an integral unit. After high-temperature stress relief annealing and precision CNC machining, the frame eliminates internal welding stress, ensuring excellent rigidity, straightness, and deformation resistance.

Even during long hours of continuous industrial operation, the structure remains stable without shaking, bending, or positional deviation, providing a solid foundation for accurate and consistent welding results.

2. Smooth 2000mm Horizontal Telescopic Boom

The horizontal boom adopts a reinforced anti-torsion box structure and high-precision linear guide rail transmission system. The full 2000mm effective stroke allows wide horizontal coverage for long straight seam welding and large-diameter circular welding tasks.

The boom movement is ultra-smooth, jitter-free, and speed-stabilized, ensuring constant torch traveling speed throughout the entire welding process, which effectively eliminates welding ripples, uneven bead width, and inconsistent heat input.

3. High-Precision 2000mm Vertical Lifting Column

Equipped with an industrial reducer and synchronous chain lifting mechanism, the vertical column provides a full 2000mm adjustable lifting height. It easily adapts to different roller heights, workpiece sizes, and multi-layer welding requirements.

The lifting system features anti-slip, anti-jam, and anti-shake performance, maintaining consistent welding height and stable arc distance during multi-pass welding operations.

4. 360° Rotatable Base for Maximum Workshop Flexibility

The heavy-duty fixed base supports full 360° manual rotation of the entire column and boom assembly. Operators can freely adjust the welding angle and direction according to workpiece placement, eliminating the need to move heavy vessels or rearrange production stations.

This rotating design greatly improves workshop space utilization, allows multi-station shared operation, and significantly enhances overall production flexibility. Electric automatic rotation is available as an optional upgrade for advanced automated production lines.

5. Stepless Variable Speed Drive System

Both horizontal travel and vertical lifting adopt infinitely variable speed control technology. The speed range is finely adjustable to suit thin plate fine welding, thick plate multi-pass welding, and fast return stroke movement.

Stable mechanical constant-speed operation completely avoids human speed fluctuation, greatly reducing common welding defects such as undercut, burn-through, incomplete penetration, and uneven weld appearance.

6. Multi-Dimensional Welding Torch Fine Adjustment Mechanism

The torch holder supports full-direction precision adjustment: up, down, left, right, forward, backward displacement, plus 360° angular rotation. Operators can accurately fine-tune arc length, torch angle, and seam offset to match different plate thicknesses, groove shapes, and welding standards.

This flexible adjustment ensures perfect seam alignment and highly repeatable welding quality in batch production.

7. Full Protection Energy Chain Wiring System

All welding cables, control lines, signal wires, and gas pipelines are neatly arranged inside high-toughness wear-resistant energy chains.

This protective design prevents wire stretching, friction damage, aging, and pipeline loosening caused by repeated mechanical movement, greatly improving equipment safety, stability, and long service life.

Complete Technical Specifications
Product Name 2000×2000mm Rotary Light-Duty Welding Manipulator
Effective Boom Horizontal Stroke 2000mm
Effective Column Vertical Lifting Stroke 2000mm
Boom Travel Speed 10–600mm/min (Infinitely Variable Speed)
Column Lifting Speed 100–500mm/min
Maximum Boom End Load 50kg
Base Rotation Type 360° Manual Rotation (Optional Electric Rotation)
Supported Welding Processes MIG, MAG, TIG, CO₂ Welding, SAW Submerged Arc Welding
Applicable Materials Carbon Steel, Alloy Steel, 304/316L Stainless Steel
Applicable Workpieces Industrial Pipes, Storage Tanks, Sanitary Tanks, Mixing Kettles, Environmental Barrels, Pressure Vessels, Cylindrical Shells
Control System Handheld Remote Control + On-site Manual Fine Adjustment
Power Supply 380V, 3 Phase, 50Hz
Installation Type Floor Fixed Installation
Working Environment Standard Indoor Industrial Workshop
Optional Upgrades Automatic Seam Tracking System, Electric Rotation, Custom Stroke & Color
Standard Color Industrial Red
Core Product Advantages
  • Ultra-Wide Working Coverage: The 2000mm double stroke design provides a large working range, covering most medium-sized cylindrical workpieces in the industry. It supports both longitudinal and circumferential welding functions in one machine.
  • Flexible Rotary Structure: The 360° rotating base breaks the limitation of fixed-direction welding equipment, realizing multi-angle and multi-station flexible production, ideal for limited-space workshops.
  • Consistent & High-Quality Weld Appearance: Automated constant-speed traveling ensures uniform heat input, stable penetration, flat weld beads, fewer pores, and less oxidation. It greatly reduces post-weld polishing, grinding, and rework cost.
  • Lower Labor Dependency: Intelligent one-person operation design reduces reliance on skilled welders. Ordinary workers can operate proficiently after simple training, solving welder shortage and high labor cost issues.
  • Compact Layout & Easy Installation: Despite the large working stroke, the overall structure is compact. It requires no foundation modification, saves workshop space, and can be quickly put into production after installation and debugging.
  • Stable Performance & Low Maintenance: Adopting industrial standard components and anti-wear, anti-rust treatment, the machine runs stably for long-term continuous production with low failure rate and easy daily maintenance.
Application Industries

This rotary welding manipulator is widely used in automated manufacturing of cylindrical metal products:

  • Food & Beverage Sanitary Stainless Steel Tanks
  • Pharmaceutical Vessels & Reaction Kettles
  • Environmental Protection Water Treatment Equipment
  • Chemical Storage Tanks & Mixing Barrels
  • Large-Diameter Industrial Pipe Fabrication
  • Boiler Auxiliary Equipment & Low-Pressure Vessels
  • Mechanical Cylindrical Shell & Structural Welding
After-Sales & Custom Service

All our welding manipulators undergo strict assembly calibration, 24-hour continuous running test, and real workpiece trial welding before delivery. We provide English operation manuals, installation guidance, remote video training, and lifelong technical support.

Custom stroke, load capacity, automatic seam tracking system, and electric rotation functions are available according to customer production requirements.

If you need a flexible, high-precision, cost-effective automatic welding solution for tank and pipe fabrication, this 2000×2000mm rotatable column and boom welding manipulator is your ideal equipment choice.

2000×2000mm rotary column and boom welding manipulator with 360° rotating base for automated tank and pipe seam welding
Products
PRODUCTS DETAILS
Industrial Seam Welding Manipulator with Flexible Multi-Process Welding Function to Boost Efficiency and Cut Labor Cost
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Industrial seam welding manipulator

,

Flexible multi-process welding manipulator

,

Welding column boom labor-saving

Product Description
Product Overview

This 2000×2000mm rotatable welding manipulator is a fully automated welding auxiliary system engineered for standardized, repeatable, and high-efficiency fabrication of cylindrical metal workpieces. Designed to resolve the inconsistencies, low output, and high rework rates caused by traditional manual welding, this column and boom welding system delivers precise torch movement, stable arc control, and uniform weld formation for both longitudinal straight seams and circumferential girth seams.

Featuring a 2000mm horizontal boom travel, 2000mm vertical lifting stroke, and full 360° rotating base, this light-duty industrial manipulator offers an extremely flexible and large working range while maintaining a compact footprint. It works cooperatively with welding rotators and multiple welding power sources, making it ideal for mass production of carbon steel, alloy steel, and stainless steel tanks, pipes, barrels, and pressure vessels.

It is the perfect automated upgrade solution for small and medium workshops that want to improve welding quality, reduce labor reliance, lower defect rates, and maximize production efficiency without heavy equipment investment or factory renovation.

Advanced Industrial Structure & Working Performance
1. Stress-Relieved Heavy-Duty Steel Frame

The entire column and boom structure is constructed with thick rectangular steel profiles and fully welded as an integral unit. After high-temperature stress relief annealing and precision CNC machining, the frame eliminates internal welding stress, ensuring excellent rigidity, straightness, and deformation resistance.

Even during long hours of continuous industrial operation, the structure remains stable without shaking, bending, or positional deviation, providing a solid foundation for accurate and consistent welding results.

2. Smooth 2000mm Horizontal Telescopic Boom

The horizontal boom adopts a reinforced anti-torsion box structure and high-precision linear guide rail transmission system. The full 2000mm effective stroke allows wide horizontal coverage for long straight seam welding and large-diameter circular welding tasks.

The boom movement is ultra-smooth, jitter-free, and speed-stabilized, ensuring constant torch traveling speed throughout the entire welding process, which effectively eliminates welding ripples, uneven bead width, and inconsistent heat input.

3. High-Precision 2000mm Vertical Lifting Column

Equipped with an industrial reducer and synchronous chain lifting mechanism, the vertical column provides a full 2000mm adjustable lifting height. It easily adapts to different roller heights, workpiece sizes, and multi-layer welding requirements.

The lifting system features anti-slip, anti-jam, and anti-shake performance, maintaining consistent welding height and stable arc distance during multi-pass welding operations.

4. 360° Rotatable Base for Maximum Workshop Flexibility

The heavy-duty fixed base supports full 360° manual rotation of the entire column and boom assembly. Operators can freely adjust the welding angle and direction according to workpiece placement, eliminating the need to move heavy vessels or rearrange production stations.

This rotating design greatly improves workshop space utilization, allows multi-station shared operation, and significantly enhances overall production flexibility. Electric automatic rotation is available as an optional upgrade for advanced automated production lines.

5. Stepless Variable Speed Drive System

Both horizontal travel and vertical lifting adopt infinitely variable speed control technology. The speed range is finely adjustable to suit thin plate fine welding, thick plate multi-pass welding, and fast return stroke movement.

Stable mechanical constant-speed operation completely avoids human speed fluctuation, greatly reducing common welding defects such as undercut, burn-through, incomplete penetration, and uneven weld appearance.

6. Multi-Dimensional Welding Torch Fine Adjustment Mechanism

The torch holder supports full-direction precision adjustment: up, down, left, right, forward, backward displacement, plus 360° angular rotation. Operators can accurately fine-tune arc length, torch angle, and seam offset to match different plate thicknesses, groove shapes, and welding standards.

This flexible adjustment ensures perfect seam alignment and highly repeatable welding quality in batch production.

7. Full Protection Energy Chain Wiring System

All welding cables, control lines, signal wires, and gas pipelines are neatly arranged inside high-toughness wear-resistant energy chains.

This protective design prevents wire stretching, friction damage, aging, and pipeline loosening caused by repeated mechanical movement, greatly improving equipment safety, stability, and long service life.

Complete Technical Specifications
Product Name 2000×2000mm Rotary Light-Duty Welding Manipulator
Effective Boom Horizontal Stroke 2000mm
Effective Column Vertical Lifting Stroke 2000mm
Boom Travel Speed 10–600mm/min (Infinitely Variable Speed)
Column Lifting Speed 100–500mm/min
Maximum Boom End Load 50kg
Base Rotation Type 360° Manual Rotation (Optional Electric Rotation)
Supported Welding Processes MIG, MAG, TIG, CO₂ Welding, SAW Submerged Arc Welding
Applicable Materials Carbon Steel, Alloy Steel, 304/316L Stainless Steel
Applicable Workpieces Industrial Pipes, Storage Tanks, Sanitary Tanks, Mixing Kettles, Environmental Barrels, Pressure Vessels, Cylindrical Shells
Control System Handheld Remote Control + On-site Manual Fine Adjustment
Power Supply 380V, 3 Phase, 50Hz
Installation Type Floor Fixed Installation
Working Environment Standard Indoor Industrial Workshop
Optional Upgrades Automatic Seam Tracking System, Electric Rotation, Custom Stroke & Color
Standard Color Industrial Red
Core Product Advantages
  • Ultra-Wide Working Coverage: The 2000mm double stroke design provides a large working range, covering most medium-sized cylindrical workpieces in the industry. It supports both longitudinal and circumferential welding functions in one machine.
  • Flexible Rotary Structure: The 360° rotating base breaks the limitation of fixed-direction welding equipment, realizing multi-angle and multi-station flexible production, ideal for limited-space workshops.
  • Consistent & High-Quality Weld Appearance: Automated constant-speed traveling ensures uniform heat input, stable penetration, flat weld beads, fewer pores, and less oxidation. It greatly reduces post-weld polishing, grinding, and rework cost.
  • Lower Labor Dependency: Intelligent one-person operation design reduces reliance on skilled welders. Ordinary workers can operate proficiently after simple training, solving welder shortage and high labor cost issues.
  • Compact Layout & Easy Installation: Despite the large working stroke, the overall structure is compact. It requires no foundation modification, saves workshop space, and can be quickly put into production after installation and debugging.
  • Stable Performance & Low Maintenance: Adopting industrial standard components and anti-wear, anti-rust treatment, the machine runs stably for long-term continuous production with low failure rate and easy daily maintenance.
Application Industries

This rotary welding manipulator is widely used in automated manufacturing of cylindrical metal products:

  • Food & Beverage Sanitary Stainless Steel Tanks
  • Pharmaceutical Vessels & Reaction Kettles
  • Environmental Protection Water Treatment Equipment
  • Chemical Storage Tanks & Mixing Barrels
  • Large-Diameter Industrial Pipe Fabrication
  • Boiler Auxiliary Equipment & Low-Pressure Vessels
  • Mechanical Cylindrical Shell & Structural Welding
After-Sales & Custom Service

All our welding manipulators undergo strict assembly calibration, 24-hour continuous running test, and real workpiece trial welding before delivery. We provide English operation manuals, installation guidance, remote video training, and lifelong technical support.

Custom stroke, load capacity, automatic seam tracking system, and electric rotation functions are available according to customer production requirements.

If you need a flexible, high-precision, cost-effective automatic welding solution for tank and pipe fabrication, this 2000×2000mm rotatable column and boom welding manipulator is your ideal equipment choice.

2000×2000mm rotary column and boom welding manipulator with 360° rotating base for automated tank and pipe seam welding