| MOQ: | One unit |
| Price: | 1000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
The light-duty column and boom welding manipulator is a high-precision, cost-effective automated welding auxiliary device independently developed for small and medium-sized metal fabrication factories. It is specially designed to solve the common industry problems of traditional manual welding, such as unstable weld quality, low production efficiency, heavy labor intensity, high dependence on experienced welders, inconsistent weld forming and high product defect rate.
Cooperating perfectly with welding rotators, welding positioners and various mainstream welding power sources, this equipment can realize fully automated continuous welding for cylindrical workpieces. It is widely applicable for longitudinal seam welding and circumferential seam welding of carbon steel, stainless steel and alloy steel pipes, storage tanks, pressure vessels, mixing barrels, environmental protection equipment shells and mechanical cylindrical parts.
Compared with heavy-duty large-scale welding manipulators, this light-duty model features compact structure, small floor space, flexible operation, low investment cost and low energy consumption. It is the most practical automatic welding upgrading equipment for small and medium workshops that pursue stable quality and high production efficiency without large factory renovation.
The complete machine adopts a modular integrated design, including a vertical column lifting system, horizontal boom telescopic system, precision transmission driving system, torch fine adjustment mechanism, anti-torsion rigid frame, full-protection energy chain wiring system, electric control system and fixed rotary base.
The main column is made of high-quality thick rectangular seamless steel pipe. After integral welding, high-temperature stress relief annealing treatment and precision CNC milling processing, the overall frame has ultra-high rigidity and vertical precision. It will not deform or shake during long-term frequent lifting operation, ensuring vertical stability of the welding system and eliminating welding deviation caused by frame vibration.
The horizontal boom adopts a reinforced anti-bending and anti-torsion structural design, equipped with high-precision linear guide rails and stable rolling sliding pairs. The telescopic movement is smooth, uniform and jitter-free. It effectively guarantees the straightness and uniformity of the welding torch walking track, laying a foundation for flat and consistent weld forming.
Equipped with a professional industrial reducer and high-strength silent chain transmission mechanism. Both boom horizontal travel and column vertical lifting adopt infinitely variable speed regulation. The speed output is stable without pulse fluctuation, avoiding welding ripples, uneven weld bead, partial over-welding or missing welding caused by unstable walking speed.
The welding torch clamping seat supports six-direction fine adjustment: up, down, left, right, forward, backward and 360° angle rotation. Operators can quickly and accurately adjust the torch distance, welding angle and aiming position according to different workpiece wall thickness, pipe diameter and weld gap. It realizes zero-error alignment of the welding track and greatly improves welding precision and yield rate.
All welding cables, control signal lines and air pressure pipelines are fully hidden inside high-toughness engineering plastic energy chains. It completely avoids wire friction, stretching damage, aging exposure and pipeline loosening during long-distance reciprocating movement, greatly improving equipment safety, stability and overall service life.
The heavy-duty integrated cast base ensures firm overall placement and no displacement during high-load operation. It supports 360° manual free rotation, which is convenient for multi-angle welding of different workpieces in limited workshop space. Electric automatic rotation function is optional for higher-level automated production requirements.
| Product Name | Light Duty Automatic Welding Column & Boom Manipulator |
|---|---|
| Standard Boom Effective Telescopic Stroke | 1000 mm (Customizable 800 mm – 2000 mm) |
| Standard Column Effective Lifting Height | 1500 mm (Fully customizable according to workpiece height) |
| Boom Horizontal Moving Speed | 10–600 mm/min, infinitely variable speed |
| Column Vertical Lifting Speed | 100–500 mm/min |
| Maximum Bearing Capacity of Boom End | 50 KG |
| Base Rotation Mode | 360° Manual Rotation / Optional Electric Rotation |
| Applicable Welding Technology | CO2 Welding, MIG, MAG, SAW, TIG Argon Arc Welding |
| Applicable Welding Materials | Carbon Steel, Stainless Steel, Alloy Steel |
| Applicable Workpieces | Industrial Pipes, Storage Tanks, Pressure Vessels, Mixing Barrels, Environmental Protection Cylinders, Mechanical Shells |
| Control Mode | Independent Handheld Remote Controller + On-site Manual Fine Adjustment |
| Working Power Supply | 380V, 50Hz, 3-Phase Industrial Power |
| Installation Method | Floor Fixed Installation |
| Working Environment | Conventional Indoor Industrial Workshop, Dustproof and Anti-rust Design |
| Customization Service | Support non-standard stroke, height, load and functional customization |
| Standard Equipment Color | Industrial Heavy Red (Custom color available) |
Mechanical automatic constant-speed walking replaces manual operation errors. The welding track is accurate, the arc length is stable, and the heat input is uniform. The finished weld seam is flat, smooth, uniform in width, stable in penetration, free of pores, slag inclusion, cracks and deformation. It effectively reduces post-weld grinding and polishing workload and improves product surface quality.
The optimized light-duty compact structure abandons the bulky design of heavy equipment. It occupies extremely small workshop area, does not need complex foundation construction and factory transformation, and can be put into production quickly after installation, which is very suitable for small and medium workshops with limited space.
The equipment can be matched with all brands of welding machines and welding auxiliary equipment on the market. It can complete two core processes: straight longitudinal seam welding of rolled steel plates and circular circumferential seam welding of cylindrical workpieces. One machine for multiple purposes greatly improves equipment utilization and reduces enterprise procurement costs.
Humanized integrated remote control system, simple operation logic and intuitive buttons. Ordinary workers can master the operation in a short time without professional welder technology background. It solves the industry pain points of difficult recruitment of senior welders, high labor wages and unstable manual quality.
The whole machine adopts thickened industrial steel structure and standardized universal accessories. All moving parts are treated with anti-wear, anti-rust and anti-corrosion technology. Long-term continuous industrial operation is stable and reliable, with extremely low failure rate. Spare parts are easy to purchase and replace, saving later maintenance cost and downtime loss.
Compared with expensive heavy automatic welding equipment, this light-duty manipulator has low purchase cost, low power consumption and low maintenance cost. It is the most cost-effective automatic welding transformation solution for small and medium manufacturing enterprises to realize standardized and intelligent welding production.
This light-duty welding manipulator is widely used in mass production and processing of various cylindrical metal workpieces, covering multiple industries:
We are a professional manufacturer focused on the R&D and production of automatic welding auxiliary equipment for many years. All products undergo strict raw material inspection, assembly debugging, machine running test and real workpiece welding test before delivery to ensure stable and qualified equipment performance.
We provide complete English operation manuals, installation drawings, remote video guidance, online technical support and lifelong after-sales service. Customized personalized solutions can be provided according to customers' workpiece size, production output and workshop conditions, helping global customers improve welding efficiency, stabilize product quality and realize automated production upgrading.
| MOQ: | One unit |
| Price: | 1000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
The light-duty column and boom welding manipulator is a high-precision, cost-effective automated welding auxiliary device independently developed for small and medium-sized metal fabrication factories. It is specially designed to solve the common industry problems of traditional manual welding, such as unstable weld quality, low production efficiency, heavy labor intensity, high dependence on experienced welders, inconsistent weld forming and high product defect rate.
Cooperating perfectly with welding rotators, welding positioners and various mainstream welding power sources, this equipment can realize fully automated continuous welding for cylindrical workpieces. It is widely applicable for longitudinal seam welding and circumferential seam welding of carbon steel, stainless steel and alloy steel pipes, storage tanks, pressure vessels, mixing barrels, environmental protection equipment shells and mechanical cylindrical parts.
Compared with heavy-duty large-scale welding manipulators, this light-duty model features compact structure, small floor space, flexible operation, low investment cost and low energy consumption. It is the most practical automatic welding upgrading equipment for small and medium workshops that pursue stable quality and high production efficiency without large factory renovation.
The complete machine adopts a modular integrated design, including a vertical column lifting system, horizontal boom telescopic system, precision transmission driving system, torch fine adjustment mechanism, anti-torsion rigid frame, full-protection energy chain wiring system, electric control system and fixed rotary base.
The main column is made of high-quality thick rectangular seamless steel pipe. After integral welding, high-temperature stress relief annealing treatment and precision CNC milling processing, the overall frame has ultra-high rigidity and vertical precision. It will not deform or shake during long-term frequent lifting operation, ensuring vertical stability of the welding system and eliminating welding deviation caused by frame vibration.
The horizontal boom adopts a reinforced anti-bending and anti-torsion structural design, equipped with high-precision linear guide rails and stable rolling sliding pairs. The telescopic movement is smooth, uniform and jitter-free. It effectively guarantees the straightness and uniformity of the welding torch walking track, laying a foundation for flat and consistent weld forming.
Equipped with a professional industrial reducer and high-strength silent chain transmission mechanism. Both boom horizontal travel and column vertical lifting adopt infinitely variable speed regulation. The speed output is stable without pulse fluctuation, avoiding welding ripples, uneven weld bead, partial over-welding or missing welding caused by unstable walking speed.
The welding torch clamping seat supports six-direction fine adjustment: up, down, left, right, forward, backward and 360° angle rotation. Operators can quickly and accurately adjust the torch distance, welding angle and aiming position according to different workpiece wall thickness, pipe diameter and weld gap. It realizes zero-error alignment of the welding track and greatly improves welding precision and yield rate.
All welding cables, control signal lines and air pressure pipelines are fully hidden inside high-toughness engineering plastic energy chains. It completely avoids wire friction, stretching damage, aging exposure and pipeline loosening during long-distance reciprocating movement, greatly improving equipment safety, stability and overall service life.
The heavy-duty integrated cast base ensures firm overall placement and no displacement during high-load operation. It supports 360° manual free rotation, which is convenient for multi-angle welding of different workpieces in limited workshop space. Electric automatic rotation function is optional for higher-level automated production requirements.
| Product Name | Light Duty Automatic Welding Column & Boom Manipulator |
|---|---|
| Standard Boom Effective Telescopic Stroke | 1000 mm (Customizable 800 mm – 2000 mm) |
| Standard Column Effective Lifting Height | 1500 mm (Fully customizable according to workpiece height) |
| Boom Horizontal Moving Speed | 10–600 mm/min, infinitely variable speed |
| Column Vertical Lifting Speed | 100–500 mm/min |
| Maximum Bearing Capacity of Boom End | 50 KG |
| Base Rotation Mode | 360° Manual Rotation / Optional Electric Rotation |
| Applicable Welding Technology | CO2 Welding, MIG, MAG, SAW, TIG Argon Arc Welding |
| Applicable Welding Materials | Carbon Steel, Stainless Steel, Alloy Steel |
| Applicable Workpieces | Industrial Pipes, Storage Tanks, Pressure Vessels, Mixing Barrels, Environmental Protection Cylinders, Mechanical Shells |
| Control Mode | Independent Handheld Remote Controller + On-site Manual Fine Adjustment |
| Working Power Supply | 380V, 50Hz, 3-Phase Industrial Power |
| Installation Method | Floor Fixed Installation |
| Working Environment | Conventional Indoor Industrial Workshop, Dustproof and Anti-rust Design |
| Customization Service | Support non-standard stroke, height, load and functional customization |
| Standard Equipment Color | Industrial Heavy Red (Custom color available) |
Mechanical automatic constant-speed walking replaces manual operation errors. The welding track is accurate, the arc length is stable, and the heat input is uniform. The finished weld seam is flat, smooth, uniform in width, stable in penetration, free of pores, slag inclusion, cracks and deformation. It effectively reduces post-weld grinding and polishing workload and improves product surface quality.
The optimized light-duty compact structure abandons the bulky design of heavy equipment. It occupies extremely small workshop area, does not need complex foundation construction and factory transformation, and can be put into production quickly after installation, which is very suitable for small and medium workshops with limited space.
The equipment can be matched with all brands of welding machines and welding auxiliary equipment on the market. It can complete two core processes: straight longitudinal seam welding of rolled steel plates and circular circumferential seam welding of cylindrical workpieces. One machine for multiple purposes greatly improves equipment utilization and reduces enterprise procurement costs.
Humanized integrated remote control system, simple operation logic and intuitive buttons. Ordinary workers can master the operation in a short time without professional welder technology background. It solves the industry pain points of difficult recruitment of senior welders, high labor wages and unstable manual quality.
The whole machine adopts thickened industrial steel structure and standardized universal accessories. All moving parts are treated with anti-wear, anti-rust and anti-corrosion technology. Long-term continuous industrial operation is stable and reliable, with extremely low failure rate. Spare parts are easy to purchase and replace, saving later maintenance cost and downtime loss.
Compared with expensive heavy automatic welding equipment, this light-duty manipulator has low purchase cost, low power consumption and low maintenance cost. It is the most cost-effective automatic welding transformation solution for small and medium manufacturing enterprises to realize standardized and intelligent welding production.
This light-duty welding manipulator is widely used in mass production and processing of various cylindrical metal workpieces, covering multiple industries:
We are a professional manufacturer focused on the R&D and production of automatic welding auxiliary equipment for many years. All products undergo strict raw material inspection, assembly debugging, machine running test and real workpiece welding test before delivery to ensure stable and qualified equipment performance.
We provide complete English operation manuals, installation drawings, remote video guidance, online technical support and lifelong after-sales service. Customized personalized solutions can be provided according to customers' workpiece size, production output and workshop conditions, helping global customers improve welding efficiency, stabilize product quality and realize automated production upgrading.