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Shop Floor Ready Floor-Mounted Column and Boom Welding Manipulator for Longitudinal & Circumferential Cylinder Welding

Shop Floor Ready Floor-Mounted Column and Boom Welding Manipulator for Longitudinal & Circumferential Cylinder Welding

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Floor-Mounted Column Boom Welding Manipulator

,

Longitudinal Cylinder Welding Manipulator

,

Circumferential Cylinder Welding Column Boom

Product Description
Floor-Mounted Column and Boom Welding Manipulator for Longitudinal & Circumferential Cylinder Welding
LT-MZ1222 Floor-Fixed Welding Manipulator | High-Stability Automated Welding Column & Boom for Cylinder Welding Automation
Product Introduction

The LT-MZ1222 floor-fixed column and boom welding manipulator is a professional automated welding system purpose-built for mass production of cylindrical workpieces. Its heavy-duty floor installation design delivers ultra-high structural stability, zero shaking during operation, and precise mechanical movement.

Paired with welding turning rolls, it forms a complete automatic welding workstation covering two core processes: longitudinal straight seam welding and circumferential girth seam welding. It effectively eliminates the unstable quality, low efficiency, and high defect rates associated with manual welding in tank, pressure vessel, and pipe fabrication.

Supporting multiple welding processes including submerged arc welding and gas shielded welding, the manipulator is widely used for carbon steel, stainless steel, and alloy steel welding. It is the most cost-effective automatic welding equipment for medium and large welding workshops.

Structural Advantages & Working Features
1. Heavy Floor-Fixed Structure

Integral floor mounting firmly anchors the equipment to the workshop foundation. Strong overall rigidity ensures no offset and no vibration during long-distance boom movement and high-stroke lifting, guaranteeing ultra-stable torch positioning.

2. Reinforced Welding Column & Boom

The main column and telescopic boom are fabricated from thickened steel plates and processed with secondary stress relief. The closed anti-torsion beam structure effectively resists bending and deformation, maintaining a straight and accurate welding track over long-term operation.

3. Precise Gear-Rack Transmission System

Vertical lifting and horizontal traversing adopt a high-precision gear-rack drive with smooth operation, accurate positioning, and no jitter. Frequency conversion speed regulation enables stepless speed adjustment to suit different welding process requirements.

4. Multi-Dimensional Torch Fine Adjustment

Equipped with an X/Y/Z three-direction manual fine adjustment mechanism, the welding torch can be accurately calibrated according to weld gap, plate misalignment, and multi-layer welding standards to ensure centered arc striking and full weld fusion.

5. Intelligent PLC Automatic Control

An industrial touch screen control system supports parameter memory, multi-group recipe storage, and one-click switching. Operators can quickly complete parameter setting for different workpieces, greatly reducing debugging time.

6. Complete Safety Protection System

Configured with upper and lower limit protection, travel limit protection, emergency stop device, and anti-collision mechanism to ensure safe and reliable operation in 24-hour continuous workshop production.

Dual Working Functions
Longitudinal Straight Seam Welding

The cylindrical shell is fixed on the turning rolls. The boom drives the welding head to move horizontally at a constant speed, realizing continuous and uniform full-length straight seam welding for tank shell courses and cylinder plates.

Circumferential Girth Welding

The workpiece rotates at a constant speed while the welding head remains fixed, forming high-precision closed circular welds for pressure vessel barrel joints, pipe spool girth seams, and cylindrical component butt joints.

Technical Parameters
ModelLT-MZ1222
Horizontal Effective Stroke1200 mm
Vertical Effective Stroke2200 mm
Installation MethodFloor fixed mounting
Main StructureThick steel plate welding + stress relief treatment
Transmission ModePrecision gear-rack drive
Speed ControlFrequency conversion stepless speed regulation
Control SystemIndustrial PLC + touch screen intelligent control
Welding ModesLongitudinal straight seam / circumferential girth seam
Applicable ProcessesSAW submerged arc welding, CO₂/MIG/MAG gas shielded welding
Applicable MaterialsCarbon steel, stainless steel, low alloy steel
Applicable WorkpiecesPressure vessels, boiler shells, storage tank courses, large-diameter pipes, pipe spools
Supporting EquipmentWelding turning rolls, welding power source, flux hopper, flux recovery system
Power Supply380V / 50Hz / 3-phase
Operation ModeIndependent electrical control cabinet
Safety ConfigurationOvertravel limit, emergency stop, anti-collision protection
CustomizationStroke size, functional configuration, appearance color support customization
Core Competitive Advantages
Ultra-Stable Welding Quality

Floor-fixed rigid structure combined with constant-speed mechanical movement eliminates welding jitter and track deviation. The weld bead is flat, penetration is uniform, and the NDT inspection pass rate is significantly improved.

One Machine for Multiple Purposes

Dual functions of longitudinal and circumferential welding meet all welding needs of cylindrical workpieces, greatly improving equipment utilization and reducing factory procurement costs.

High Production Efficiency

Intelligent recipe switching and fully automatic welding replace manual operation, enabling batch continuous production and effectively shortening project delivery cycles.

Strong Durability & Low Maintenance

The stress-relieved industrial structure resists deformation and fatigue. The equipment runs stably for long periods with a low failure rate and requires only simple daily maintenance.

Wide Application Compatibility

Compatible with all mainstream welding power sources and turning rolls on the market, suitable for various sizes of tanks, vessels, and pipe workpieces.

Application Scope

Widely used in pressure vessel manufacturing, boiler processing, large storage tank fabrication, pipe spool prefabrication, chemical equipment, and environmental protection cylindrical steel structure production.

Product Summary

The LT-MZ1222 floor-fixed welding manipulator is a high-stability, high-efficiency, and multi-functional automatic welding solution. With solid floor installation, rigid industrial structure, and intelligent control system, it helps welding workshops achieve standardized welding quality, automated production, and lower manufacturing costs, making it the preferred automation equipment for cylindrical workpiece welding.

LT-MZ1222 floor-mounted column and boom welding manipulator set up for longitudinal and circumferential cylinder welding in a workshop
Products
PRODUCTS DETAILS
Shop Floor Ready Floor-Mounted Column and Boom Welding Manipulator for Longitudinal & Circumferential Cylinder Welding
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Floor-Mounted Column Boom Welding Manipulator

,

Longitudinal Cylinder Welding Manipulator

,

Circumferential Cylinder Welding Column Boom

Product Description
Floor-Mounted Column and Boom Welding Manipulator for Longitudinal & Circumferential Cylinder Welding
LT-MZ1222 Floor-Fixed Welding Manipulator | High-Stability Automated Welding Column & Boom for Cylinder Welding Automation
Product Introduction

The LT-MZ1222 floor-fixed column and boom welding manipulator is a professional automated welding system purpose-built for mass production of cylindrical workpieces. Its heavy-duty floor installation design delivers ultra-high structural stability, zero shaking during operation, and precise mechanical movement.

Paired with welding turning rolls, it forms a complete automatic welding workstation covering two core processes: longitudinal straight seam welding and circumferential girth seam welding. It effectively eliminates the unstable quality, low efficiency, and high defect rates associated with manual welding in tank, pressure vessel, and pipe fabrication.

Supporting multiple welding processes including submerged arc welding and gas shielded welding, the manipulator is widely used for carbon steel, stainless steel, and alloy steel welding. It is the most cost-effective automatic welding equipment for medium and large welding workshops.

Structural Advantages & Working Features
1. Heavy Floor-Fixed Structure

Integral floor mounting firmly anchors the equipment to the workshop foundation. Strong overall rigidity ensures no offset and no vibration during long-distance boom movement and high-stroke lifting, guaranteeing ultra-stable torch positioning.

2. Reinforced Welding Column & Boom

The main column and telescopic boom are fabricated from thickened steel plates and processed with secondary stress relief. The closed anti-torsion beam structure effectively resists bending and deformation, maintaining a straight and accurate welding track over long-term operation.

3. Precise Gear-Rack Transmission System

Vertical lifting and horizontal traversing adopt a high-precision gear-rack drive with smooth operation, accurate positioning, and no jitter. Frequency conversion speed regulation enables stepless speed adjustment to suit different welding process requirements.

4. Multi-Dimensional Torch Fine Adjustment

Equipped with an X/Y/Z three-direction manual fine adjustment mechanism, the welding torch can be accurately calibrated according to weld gap, plate misalignment, and multi-layer welding standards to ensure centered arc striking and full weld fusion.

5. Intelligent PLC Automatic Control

An industrial touch screen control system supports parameter memory, multi-group recipe storage, and one-click switching. Operators can quickly complete parameter setting for different workpieces, greatly reducing debugging time.

6. Complete Safety Protection System

Configured with upper and lower limit protection, travel limit protection, emergency stop device, and anti-collision mechanism to ensure safe and reliable operation in 24-hour continuous workshop production.

Dual Working Functions
Longitudinal Straight Seam Welding

The cylindrical shell is fixed on the turning rolls. The boom drives the welding head to move horizontally at a constant speed, realizing continuous and uniform full-length straight seam welding for tank shell courses and cylinder plates.

Circumferential Girth Welding

The workpiece rotates at a constant speed while the welding head remains fixed, forming high-precision closed circular welds for pressure vessel barrel joints, pipe spool girth seams, and cylindrical component butt joints.

Technical Parameters
ModelLT-MZ1222
Horizontal Effective Stroke1200 mm
Vertical Effective Stroke2200 mm
Installation MethodFloor fixed mounting
Main StructureThick steel plate welding + stress relief treatment
Transmission ModePrecision gear-rack drive
Speed ControlFrequency conversion stepless speed regulation
Control SystemIndustrial PLC + touch screen intelligent control
Welding ModesLongitudinal straight seam / circumferential girth seam
Applicable ProcessesSAW submerged arc welding, CO₂/MIG/MAG gas shielded welding
Applicable MaterialsCarbon steel, stainless steel, low alloy steel
Applicable WorkpiecesPressure vessels, boiler shells, storage tank courses, large-diameter pipes, pipe spools
Supporting EquipmentWelding turning rolls, welding power source, flux hopper, flux recovery system
Power Supply380V / 50Hz / 3-phase
Operation ModeIndependent electrical control cabinet
Safety ConfigurationOvertravel limit, emergency stop, anti-collision protection
CustomizationStroke size, functional configuration, appearance color support customization
Core Competitive Advantages
Ultra-Stable Welding Quality

Floor-fixed rigid structure combined with constant-speed mechanical movement eliminates welding jitter and track deviation. The weld bead is flat, penetration is uniform, and the NDT inspection pass rate is significantly improved.

One Machine for Multiple Purposes

Dual functions of longitudinal and circumferential welding meet all welding needs of cylindrical workpieces, greatly improving equipment utilization and reducing factory procurement costs.

High Production Efficiency

Intelligent recipe switching and fully automatic welding replace manual operation, enabling batch continuous production and effectively shortening project delivery cycles.

Strong Durability & Low Maintenance

The stress-relieved industrial structure resists deformation and fatigue. The equipment runs stably for long periods with a low failure rate and requires only simple daily maintenance.

Wide Application Compatibility

Compatible with all mainstream welding power sources and turning rolls on the market, suitable for various sizes of tanks, vessels, and pipe workpieces.

Application Scope

Widely used in pressure vessel manufacturing, boiler processing, large storage tank fabrication, pipe spool prefabrication, chemical equipment, and environmental protection cylindrical steel structure production.

Product Summary

The LT-MZ1222 floor-fixed welding manipulator is a high-stability, high-efficiency, and multi-functional automatic welding solution. With solid floor installation, rigid industrial structure, and intelligent control system, it helps welding workshops achieve standardized welding quality, automated production, and lower manufacturing costs, making it the preferred automation equipment for cylindrical workpiece welding.

LT-MZ1222 floor-mounted column and boom welding manipulator set up for longitudinal and circumferential cylinder welding in a workshop