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Heavy Duty Welding Column and Boom Manipulator, Full Structure Display with Control Cabinet, Boom, Welding Head & Flux Hopper
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Heavy Duty Welding Column and Boom Manipulator, Full Structure Display with Control Cabinet, Boom, Welding Head & Flux Hopper
  • name

Heavy Duty Welding Column and Boom Manipulator, Full Structure Display with Control Cabinet, Boom, Welding Head & Flux Hopper

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Product Description
Detail Information
Place of Origin
China
Highlight:

Heavy Duty Welding Column Boom

,

Welding Manipulator with Control Cabinet

,

Welding Boom with Flux Hopper

Product Description
Heavy Duty Welding Column and Boom Manipulator — LT-MZ1222

The LT-MZ1222 automatic column and boom welding manipulator is a multifunctional automated welding system engineered for cylindrical industrial workpieces. It integrates vertical lifting, horizontal traversing, precise torch positioning and intelligent parameter control into one complete unit.
Capable of both longitudinal straight seam welding and circumferential girth seam welding, this manipulator pairs with welding turning rolls to form a fully automatic welding workstation. It is widely applied to storage tanks, pressure vessels, boilers and large-diameter pipe spools, replacing unstable manual welding with standardized, repeatable mechanical welding to greatly improve fabrication quality and production efficiency.
Compatible with submerged arc welding (SAW), CO₂ gas shielded welding and MIG/MAG welding, it suits carbon steel, stainless steel and alloy steel industrial fabrication.

Complete Machine Composition

The complete equipment consists of standard industrial modular components, featuring a compact layout, rigid structure and stable operation.

1. Vertical Column

Heavy steel plate welded structure with stress relief treatment. High rigidity and strong stability effectively eliminate vibration during high-stroke movement, providing reliable vertical support for the entire boom and welding system.

2. Vertical Travel Carriage

Driven by precision gear-rack transmission, the carriage moves up and down smoothly with accurate positioning. It adapts the welding head to different workpiece diameters and welding heights.

3. Telescopic Welding Boom

Adopts a closed rectangular anti-torsion beam design. The boom extends and retracts horizontally at variable stable speed, ensuring a straight and uniform welding track for long-seam fabrication.

4. Precision Welding Head & Fine-Tuning Mechanism

Equipped with X/Y/Z three-axis manual fine adjustment, the torch can be precisely calibrated for weld gap deviation, multi-layer welding and irregular seam positions to guarantee accurate seam alignment.

5. Flux Hopper Assembly

Standard configuration for submerged arc welding. It realizes automatic flux feeding, ensuring full weld pool coverage and high-quality, defect-free SAW welding results.

6. Independent Electrical Control Cabinet

Powered by an industrial PLC and touch screen HMI. It supports parameter setting, welding recipe storage, one-click switching and full machine motion control, making operation simple and programmable.

Working Modes

This dual-function welding manipulator supports two core industrial welding processes.

Longitudinal Straight Seam Welding

The workpiece is fixed on turning rolls. The boom travels horizontally at constant speed to complete full-length straight seam welding for tank shell courses and cylinder plates.

Circumferential Girth Seam Welding

The workpiece rotates steadily on turning rolls while the welding head remains fixed. Continuous uniform rotation forms high-precision full-circle ring welds for pipes and vessel barrel joints.

Technical Specifications
ModelLT-MZ1222
Horizontal Effective Stroke1200 mm
Vertical Effective Lifting Stroke2200 mm
Main StructureThick steel welded frame with stress relief
Lifting DriveMotor gear-rack precision transmission
Horizontal Speed ControlFrequency conversion stepless speed regulation
Control SystemPLC + Touch screen intelligent control
Available Welding ProcessesSAW, MIG, MAG, CO₂ gas shielded welding
Applicable MaterialsCarbon steel, stainless steel, low alloy steel
Applicable ProductsTank shells, pressure vessels, boilers, large pipes, pipe spools
Matching EquipmentWelding turning rolls, welding power source, flux recovery system
Power Supply380V / 50Hz / 3-phase
Operation ModeIndependent control cabinet
Safety ProtectionOvertravel limit, emergency stop, anti-collision protection
CustomizationStroke size, configuration and color available
Key Advantages
Dual-Purpose & High Versatility

Covers both longitudinal and circumferential welding requirements. One machine meets all core welding needs for cylindrical workpieces, maximizing equipment utilization.

Stable & Precise Welding Performance

Rigid structural design combined with digital constant-speed control ensures consistent weld penetration, flat bead appearance and a high NDT pass rate.

Intelligent & Easy Operation

Preset welding recipes allow fast product switching, reducing debugging time and improving batch production efficiency.

Industrial Durability

Stress-relieved heavy steel structure resists deformation and vibration, supporting long-term continuous industrial operation with low maintenance.

Cost-Effective Automation Solution

Reduces reliance on skilled welders, minimizes welding defects and rework, and effectively lowers overall fabrication costs.

Application Fields

Suitable for standardized automatic welding in multiple heavy industries:

  • Pressure vessel & boiler manufacturing
  • Large storage tank fabrication
  • Industrial pipe spool prefabrication
  • Chemical, petroleum and environmental protection equipment production
  • Large cylindrical steel structure processing
Summary

The LT-MZ1222 column & boom welding manipulator is a reliable, high-precision and multi-functional automated welding solution. With dual welding functions, stable mechanical performance and an intelligent control system, it is the ideal upgrading equipment for modern cylindrical workpiece welding workshops.

LT-MZ1222 heavy duty welding column and boom manipulator full structure with control cabinet, boom, welding head and flux hopper
Tags: 

column boom welding machine,  

column and boom welding machine,  

saw column boom welding machine

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Products
PRODUCTS DETAILS
Products

Laser Welding Machine

Laser Cleaning Machine

3 In 1 Laser Welding Machine

4 In 1 Laser Welding Machine

CNC Laser Cutting Machine

Turnover Rotation Machine

Welding Positioner

Welding Rotator

Welding Column & Boom

Forklift Jib Extension

Scissor Lifter

Fiber Laser Marking Machine

Laser Engraving Machine

UV Laser Marking Machine

Milling/Beveling Machine

Wind Tower Production Line

H Beam Welding Line

Welding Tools

Welding Consumables

CNC Plasma Cutting Machine
Heavy Duty Welding Column and Boom Manipulator, Full Structure Display with Control Cabinet, Boom, Welding Head & Flux Hopper
  • name
Heavy Duty Welding Column and Boom Manipulator, Full Structure Display with Control Cabinet, Boom, Welding Head & Flux Hopper
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Product Description
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Heavy Duty Welding Column Boom

,

Welding Manipulator with Control Cabinet

,

Welding Boom with Flux Hopper

Product Description
Heavy Duty Welding Column and Boom Manipulator — LT-MZ1222

The LT-MZ1222 automatic column and boom welding manipulator is a multifunctional automated welding system engineered for cylindrical industrial workpieces. It integrates vertical lifting, horizontal traversing, precise torch positioning and intelligent parameter control into one complete unit.
Capable of both longitudinal straight seam welding and circumferential girth seam welding, this manipulator pairs with welding turning rolls to form a fully automatic welding workstation. It is widely applied to storage tanks, pressure vessels, boilers and large-diameter pipe spools, replacing unstable manual welding with standardized, repeatable mechanical welding to greatly improve fabrication quality and production efficiency.
Compatible with submerged arc welding (SAW), CO₂ gas shielded welding and MIG/MAG welding, it suits carbon steel, stainless steel and alloy steel industrial fabrication.

Complete Machine Composition

The complete equipment consists of standard industrial modular components, featuring a compact layout, rigid structure and stable operation.

1. Vertical Column

Heavy steel plate welded structure with stress relief treatment. High rigidity and strong stability effectively eliminate vibration during high-stroke movement, providing reliable vertical support for the entire boom and welding system.

2. Vertical Travel Carriage

Driven by precision gear-rack transmission, the carriage moves up and down smoothly with accurate positioning. It adapts the welding head to different workpiece diameters and welding heights.

3. Telescopic Welding Boom

Adopts a closed rectangular anti-torsion beam design. The boom extends and retracts horizontally at variable stable speed, ensuring a straight and uniform welding track for long-seam fabrication.

4. Precision Welding Head & Fine-Tuning Mechanism

Equipped with X/Y/Z three-axis manual fine adjustment, the torch can be precisely calibrated for weld gap deviation, multi-layer welding and irregular seam positions to guarantee accurate seam alignment.

5. Flux Hopper Assembly

Standard configuration for submerged arc welding. It realizes automatic flux feeding, ensuring full weld pool coverage and high-quality, defect-free SAW welding results.

6. Independent Electrical Control Cabinet

Powered by an industrial PLC and touch screen HMI. It supports parameter setting, welding recipe storage, one-click switching and full machine motion control, making operation simple and programmable.

Working Modes

This dual-function welding manipulator supports two core industrial welding processes.

Longitudinal Straight Seam Welding

The workpiece is fixed on turning rolls. The boom travels horizontally at constant speed to complete full-length straight seam welding for tank shell courses and cylinder plates.

Circumferential Girth Seam Welding

The workpiece rotates steadily on turning rolls while the welding head remains fixed. Continuous uniform rotation forms high-precision full-circle ring welds for pipes and vessel barrel joints.

Technical Specifications
ModelLT-MZ1222
Horizontal Effective Stroke1200 mm
Vertical Effective Lifting Stroke2200 mm
Main StructureThick steel welded frame with stress relief
Lifting DriveMotor gear-rack precision transmission
Horizontal Speed ControlFrequency conversion stepless speed regulation
Control SystemPLC + Touch screen intelligent control
Available Welding ProcessesSAW, MIG, MAG, CO₂ gas shielded welding
Applicable MaterialsCarbon steel, stainless steel, low alloy steel
Applicable ProductsTank shells, pressure vessels, boilers, large pipes, pipe spools
Matching EquipmentWelding turning rolls, welding power source, flux recovery system
Power Supply380V / 50Hz / 3-phase
Operation ModeIndependent control cabinet
Safety ProtectionOvertravel limit, emergency stop, anti-collision protection
CustomizationStroke size, configuration and color available
Key Advantages
Dual-Purpose & High Versatility

Covers both longitudinal and circumferential welding requirements. One machine meets all core welding needs for cylindrical workpieces, maximizing equipment utilization.

Stable & Precise Welding Performance

Rigid structural design combined with digital constant-speed control ensures consistent weld penetration, flat bead appearance and a high NDT pass rate.

Intelligent & Easy Operation

Preset welding recipes allow fast product switching, reducing debugging time and improving batch production efficiency.

Industrial Durability

Stress-relieved heavy steel structure resists deformation and vibration, supporting long-term continuous industrial operation with low maintenance.

Cost-Effective Automation Solution

Reduces reliance on skilled welders, minimizes welding defects and rework, and effectively lowers overall fabrication costs.

Application Fields

Suitable for standardized automatic welding in multiple heavy industries:

  • Pressure vessel & boiler manufacturing
  • Large storage tank fabrication
  • Industrial pipe spool prefabrication
  • Chemical, petroleum and environmental protection equipment production
  • Large cylindrical steel structure processing
Summary

The LT-MZ1222 column & boom welding manipulator is a reliable, high-precision and multi-functional automated welding solution. With dual welding functions, stable mechanical performance and an intelligent control system, it is the ideal upgrading equipment for modern cylindrical workpiece welding workshops.

LT-MZ1222 heavy duty welding column and boom manipulator full structure with control cabinet, boom, welding head and flux hopper
Tags: 

column boom welding machine,

column and boom welding machine,

saw column boom welding machine

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