logo
Products
PRODUCTS DETAILS
Home > Products >
LT-MZ1222 Column Boom Welding Manipulator, Automated Welding System for Heavy Pressure Vessel Shells on Turning Rolls

LT-MZ1222 Column Boom Welding Manipulator, Automated Welding System for Heavy Pressure Vessel Shells on Turning Rolls

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Column Boom Welding Manipulator

,

Automated Welding System Pressure Vessel

,

Welding Column Boom Turning Rolls

Product Description

The LT-MZ1222 automatic column and boom welding manipulator is a core automated welding system engineered for cylindrical workpieces such as pressure vessel shells, boiler drums and industrial storage tanks. Working in tandem with welding turning rolls, it forms a complete automatic welding workstation that delivers uniform circumferential girth seam welding and stable longitudinal straight seam welding for heavy shells, barrels and large-diameter pipes.

By adopting fixed-torch and rotating-workpiece welding technology, the LT-MZ1222 eliminates the inconsistent welding speed, unstable arc distance and uneven penetration typical of manual welding. It is widely compatible with submerged arc welding (SAW), gas shielded welding and multiple welding power sources, making it ideal for carbon steel, stainless steel and alloy steel vessel fabrication. This manipulator has become standard automation equipment for professional boiler factories, pressure vessel workshops, chemical tank manufacturers and pipeline production enterprises.

Working Principle of the Column and Boom Welding Manipulator

The LT-MZ1222 adopts a mature and reliable relative motion welding principle for cylindrical workpieces.

For circumferential girth seam welding, the heavy tank or vessel shell is placed on welding turning rolls. The rolls drive the workpiece to rotate at a constant, adjustable speed while the welding manipulator fixes the welding torch at the precise weld position. The stationary torch and uniformly rotating workpiece ensure continuous, smooth and fully fused circular welds with consistent penetration around the entire shell.

For longitudinal straight seam welding, the horizontal boom moves steadily along a preset track at constant speed, completing precise straight seam welding for cylinder plate splicing.

All welding speed, torch position and welding trajectory are mechanically fixed and digitally controlled, eliminating manual errors and ensuring stable weld quality in long-term batch production.

Machine Structure and Performance Features
1. Reinforced Welded Steel Frame

The vertical column and horizontal boom are fabricated with thick industrial steel plates and undergo stress relief treatment. The overall structure features high rigidity, strong shock resistance and no deformation under long-term heavy-load operation, providing a stable foundation for high-precision welding.

2. Precision Lifting and Travelling Mechanism

Equipped with a motor-driven gear-rack lifting system, the boom rises and falls smoothly with accurate positioning. The frequency conversion horizontal travelling system provides stepless speed adjustment, ensuring stable and uniform welding speed for different workpiece specifications.

3. Multi-Dimensional Torch Fine Tuning Device

The welding torch holder supports X, Y, Z three-direction micro-adjustment. Operators can precisely calibrate torch alignment for different weld gaps, wall thicknesses and multi-layer multi-pass welding requirements, greatly improving welding accuracy and qualification rate.

4. Intelligent PLC Touch Control System

The industrial touch screen control system integrates parameter setting, welding recipe storage, data memory and one-click recall function. Manufacturers can save multiple sets of standard parameters for different tank diameters and materials, realizing fast switching and continuous automated production.

5. Full-Cable Drag Chain Protection

All control lines, power cables and air pipelines are protected by high-strength drag chains, preventing pulling abrasion, bending damage and aging during repeated mechanical movement, extending the overall service life of the equipment.

6. Multi-Safety Protection Design

Built with upper and lower stroke limit protection, front and rear travel limit switches, emergency stop buttons and anti-collision devices. It effectively avoids equipment overtravel, collision and operational failures, ensuring safe and stable workshop operation.

Technical Parameters
Model LT-MZ1222
Effective Horizontal Boom Stroke 1200 mm
Effective Vertical Lifting Stroke 2200 mm
Main Structure Thick steel plate welded structure with stress relief
Lifting Transmission Mode Precision gear rack drive
Horizontal Movement Frequency conversion stepless speed regulation
Control System PLC intelligent control + touch screen operation
Applicable Weld Type Circumferential girth seam, ring seam, longitudinal straight seam
Supported Welding Technology Submerged Arc Welding (SAW), MIG / MAG / CO₂ welding
Applicable Materials Carbon steel, stainless steel, low alloy steel
Suitable Workpieces Pressure vessels, boiler shells, industrial storage tanks, large-diameter steel pipes, cylindrical barrels
Supporting Equipment Welding turning rolls, welding power source, flux recovery system, welding oscillator
Working Power 380V / 50Hz / 3-phase industrial power
Operation Mode Independent electrical control cabinet
Safety System Overtravel limit protection, emergency stop, anti-collision protection
Customization Stroke size, configuration and machine color can be customized
Core Advantages
Stable NDT-Qualified Weld Quality

Automated mechanical positioning ensures uniform weld width, consistent penetration and a smooth weld surface. Welds have no undercut, porosity or slag inclusion, fully meeting pressure vessel non-destructive testing standards.

Dual-Purpose Welding Function

Supports both circumferential ring seam and longitudinal straight seam welding. One machine covers the two most important welding processes for cylindrical products, greatly improving equipment utilization.

Suitable for Heavy Industrial Workpieces

Heavy rigid structural design adapts to large-size and heavy-weight vessel shells. Matched with turning rolls, it realizes stable rotation and precise welding for super-heavy workpieces that manual welding cannot handle.

High Production Efficiency

Intelligent recipe storage and fast parameter switching shorten setup time. Continuous automatic welding greatly increases daily output and shortens order delivery cycles.

Wide Compatibility

Compatible with all mainstream welding power sources and turning roll models. It can be flexibly configured for semi-automatic single station or fully automatic production line integration.

Save Labor and Production Cost

Reduce dependence on skilled welders. Standardized automatic welding lowers defect rate, rework rate and polishing workload, effectively reducing comprehensive manufacturing costs.

Durable and Low Maintenance

Heavy-duty industrial structure ensures long service life, low failure rate and simple daily maintenance, suitable for 24-hour continuous industrial production.

Application Fields

This automatic welding manipulator is widely used in heavy industrial manufacturing industries:

  • Pressure vessel and boiler manufacturing industry
  • Petroleum, chemical and environmental protection storage tank production
  • Large-diameter steel pipe and pipeline engineering fabrication
  • New energy equipment, pressure cylinder and container processing
  • Heavy steel structure cylindrical workpiece welding
Product Value

The LT-MZ1222 welding manipulator is an essential automated upgrade solution for traditional vessel welding workshops. It realizes standardized, high-efficiency and high-quality welding production, solves the problems of unstable manual welding quality and labor shortage, and significantly improves product qualification rate and enterprise market competitiveness.

With stable performance, strong adaptability and long service life, it provides long-term reliable production capacity and high return on investment for industrial welding manufacturers.

LT-MZ1222 column and boom welding manipulator with PLC touch control system for pressure vessel shell welding
Products
PRODUCTS DETAILS
LT-MZ1222 Column Boom Welding Manipulator, Automated Welding System for Heavy Pressure Vessel Shells on Turning Rolls
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Column Boom Welding Manipulator

,

Automated Welding System Pressure Vessel

,

Welding Column Boom Turning Rolls

Product Description

The LT-MZ1222 automatic column and boom welding manipulator is a core automated welding system engineered for cylindrical workpieces such as pressure vessel shells, boiler drums and industrial storage tanks. Working in tandem with welding turning rolls, it forms a complete automatic welding workstation that delivers uniform circumferential girth seam welding and stable longitudinal straight seam welding for heavy shells, barrels and large-diameter pipes.

By adopting fixed-torch and rotating-workpiece welding technology, the LT-MZ1222 eliminates the inconsistent welding speed, unstable arc distance and uneven penetration typical of manual welding. It is widely compatible with submerged arc welding (SAW), gas shielded welding and multiple welding power sources, making it ideal for carbon steel, stainless steel and alloy steel vessel fabrication. This manipulator has become standard automation equipment for professional boiler factories, pressure vessel workshops, chemical tank manufacturers and pipeline production enterprises.

Working Principle of the Column and Boom Welding Manipulator

The LT-MZ1222 adopts a mature and reliable relative motion welding principle for cylindrical workpieces.

For circumferential girth seam welding, the heavy tank or vessel shell is placed on welding turning rolls. The rolls drive the workpiece to rotate at a constant, adjustable speed while the welding manipulator fixes the welding torch at the precise weld position. The stationary torch and uniformly rotating workpiece ensure continuous, smooth and fully fused circular welds with consistent penetration around the entire shell.

For longitudinal straight seam welding, the horizontal boom moves steadily along a preset track at constant speed, completing precise straight seam welding for cylinder plate splicing.

All welding speed, torch position and welding trajectory are mechanically fixed and digitally controlled, eliminating manual errors and ensuring stable weld quality in long-term batch production.

Machine Structure and Performance Features
1. Reinforced Welded Steel Frame

The vertical column and horizontal boom are fabricated with thick industrial steel plates and undergo stress relief treatment. The overall structure features high rigidity, strong shock resistance and no deformation under long-term heavy-load operation, providing a stable foundation for high-precision welding.

2. Precision Lifting and Travelling Mechanism

Equipped with a motor-driven gear-rack lifting system, the boom rises and falls smoothly with accurate positioning. The frequency conversion horizontal travelling system provides stepless speed adjustment, ensuring stable and uniform welding speed for different workpiece specifications.

3. Multi-Dimensional Torch Fine Tuning Device

The welding torch holder supports X, Y, Z three-direction micro-adjustment. Operators can precisely calibrate torch alignment for different weld gaps, wall thicknesses and multi-layer multi-pass welding requirements, greatly improving welding accuracy and qualification rate.

4. Intelligent PLC Touch Control System

The industrial touch screen control system integrates parameter setting, welding recipe storage, data memory and one-click recall function. Manufacturers can save multiple sets of standard parameters for different tank diameters and materials, realizing fast switching and continuous automated production.

5. Full-Cable Drag Chain Protection

All control lines, power cables and air pipelines are protected by high-strength drag chains, preventing pulling abrasion, bending damage and aging during repeated mechanical movement, extending the overall service life of the equipment.

6. Multi-Safety Protection Design

Built with upper and lower stroke limit protection, front and rear travel limit switches, emergency stop buttons and anti-collision devices. It effectively avoids equipment overtravel, collision and operational failures, ensuring safe and stable workshop operation.

Technical Parameters
Model LT-MZ1222
Effective Horizontal Boom Stroke 1200 mm
Effective Vertical Lifting Stroke 2200 mm
Main Structure Thick steel plate welded structure with stress relief
Lifting Transmission Mode Precision gear rack drive
Horizontal Movement Frequency conversion stepless speed regulation
Control System PLC intelligent control + touch screen operation
Applicable Weld Type Circumferential girth seam, ring seam, longitudinal straight seam
Supported Welding Technology Submerged Arc Welding (SAW), MIG / MAG / CO₂ welding
Applicable Materials Carbon steel, stainless steel, low alloy steel
Suitable Workpieces Pressure vessels, boiler shells, industrial storage tanks, large-diameter steel pipes, cylindrical barrels
Supporting Equipment Welding turning rolls, welding power source, flux recovery system, welding oscillator
Working Power 380V / 50Hz / 3-phase industrial power
Operation Mode Independent electrical control cabinet
Safety System Overtravel limit protection, emergency stop, anti-collision protection
Customization Stroke size, configuration and machine color can be customized
Core Advantages
Stable NDT-Qualified Weld Quality

Automated mechanical positioning ensures uniform weld width, consistent penetration and a smooth weld surface. Welds have no undercut, porosity or slag inclusion, fully meeting pressure vessel non-destructive testing standards.

Dual-Purpose Welding Function

Supports both circumferential ring seam and longitudinal straight seam welding. One machine covers the two most important welding processes for cylindrical products, greatly improving equipment utilization.

Suitable for Heavy Industrial Workpieces

Heavy rigid structural design adapts to large-size and heavy-weight vessel shells. Matched with turning rolls, it realizes stable rotation and precise welding for super-heavy workpieces that manual welding cannot handle.

High Production Efficiency

Intelligent recipe storage and fast parameter switching shorten setup time. Continuous automatic welding greatly increases daily output and shortens order delivery cycles.

Wide Compatibility

Compatible with all mainstream welding power sources and turning roll models. It can be flexibly configured for semi-automatic single station or fully automatic production line integration.

Save Labor and Production Cost

Reduce dependence on skilled welders. Standardized automatic welding lowers defect rate, rework rate and polishing workload, effectively reducing comprehensive manufacturing costs.

Durable and Low Maintenance

Heavy-duty industrial structure ensures long service life, low failure rate and simple daily maintenance, suitable for 24-hour continuous industrial production.

Application Fields

This automatic welding manipulator is widely used in heavy industrial manufacturing industries:

  • Pressure vessel and boiler manufacturing industry
  • Petroleum, chemical and environmental protection storage tank production
  • Large-diameter steel pipe and pipeline engineering fabrication
  • New energy equipment, pressure cylinder and container processing
  • Heavy steel structure cylindrical workpiece welding
Product Value

The LT-MZ1222 welding manipulator is an essential automated upgrade solution for traditional vessel welding workshops. It realizes standardized, high-efficiency and high-quality welding production, solves the problems of unstable manual welding quality and labor shortage, and significantly improves product qualification rate and enterprise market competitiveness.

With stable performance, strong adaptability and long service life, it provides long-term reliable production capacity and high return on investment for industrial welding manufacturers.

LT-MZ1222 column and boom welding manipulator with PLC touch control system for pressure vessel shell welding