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Industrial Automatic Girth Ring Seam Welding Manipulator, Turning Rolls Rotate Shell While Welding Head Works for Vessel Production

Industrial Automatic Girth Ring Seam Welding Manipulator, Turning Rolls Rotate Shell While Welding Head Works for Vessel Production

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Automatic Girth Ring Seam Welding Manipulator

,

Welding Turning Rolls for Vessel Production

,

Welding Column & Boom Shell Rotation

Product Description
Industrial Automatic Girth Ring Seam Welding Manipulator for Vessel Production

The industrial automatic girth ring seam welding manipulator is a specialized automated welding solution for heavy fabrication. When paired with welding turning rolls, the turning rolls rotate the cylindrical shell at a stable constant speed while the welding head remains fixed and precisely controls the torch position. This synchronized motion produces uniform, full-penetration, defect-free circumferential girth seams and longitudinal straight seams on storage tanks, pressure vessels, boiler barrels and large-diameter steel pipes.

Compared with traditional manual welding, this automated workstation eliminates inconsistencies caused by human operation, greatly improves welding uniformity, reduces defect rates, and delivers repeatable high-standard results in mass production. It is an essential automation upgrade for modern pressure vessel and tank manufacturing workshops.

Working Principle: Fixed Torch, Rotating Workpiece

For circumferential seams, the machine adopts a fixed-torch and rotating-workpiece welding logic. The welding torch remains steady at the preset position while the turning rolls drive the tank or vessel shell to rotate evenly. This ensures consistent welding speed, stable arc length and uniform bead forming throughout the entire circular seam.

For longitudinal seams, the boom moves horizontally at a precise constant speed to complete straight seam welding along the cylinder plate. All welding trajectories, torch height, horizontal position and welding speed are mechanically controlled and digitally stabilized, ensuring zero deviation and highly repeatable welding quality.

Machine Structure Details
1. Heavy-duty Steel Column

Integrated thick steel plate welded structure with stress relief treatment. The column features high vertical rigidity, strong load-bearing capacity and minimal vibration during long-time continuous operation.

2. Precision Welding Boom

High-strength rectangular boom ensures smooth horizontal movement. Stable feeding performance guarantees straight welding tracks and consistent seam width.

3. Gear Rack Lifting System

Motor-driven lifting mechanism delivers accurate, steady and jitter-free vertical adjustment, adapting to different workpiece diameters and multi-layer welding requirements.

4. Variable Frequency Horizontal Movement

Stepless speed regulation allows flexible adjustment of welding speed according to material thickness and welding process standards.

5. Multi-axis Torch Fine Adjustment

X, Y, Z three-direction micro-adjustment ensures precise alignment with weld gaps, improving accuracy for multi-pass welding and irregular seams.

6. PLC Touch Screen Control System

Intelligent digital control supports parameter storage, welding recipe saving and one-key recall. Operators can quickly switch production parameters for different products.

7. Full Protective Drag Chain System

All cables and air pipelines are protected inside industrial drag chains to avoid wear, pull damage and aging during repeated movements.

8. Complete Safety Protection

Equipped with upper and lower limit switches, travel limit protection, emergency stop button and anti-collision devices to ensure safe and stable workshop operation.

Technical Parameters
Model LT-MZ1222
Horizontal Effective Stroke 1200mm
Vertical Effective Lifting Stroke 2200mm
Main Structure Thick steel plate welding, stress relieved
Lifting Drive Gear rack transmission
Horizontal Speed Control Frequency conversion stepless speed regulation
Control System PLC + Touch screen intelligent control
Welding Types Circumferential girth seam, ring seam, longitudinal straight seam
Supported Welding Processes SAW Submerged Arc Welding, MIG, MAG, CO2 Welding
Applicable Workpieces Pressure vessels, boilers, storage tanks, large steel pipes, cylindrical shells
Matching Equipment Welding turning rolls, welding power source, flux recovery system
Power Supply 380V / 50Hz / 3 Phase
Operation Mode Independent control cabinet
Safety Features Over-travel limit, emergency stop, anti-collision protection
Customization Stroke size, configuration and color customizable
Key Product Advantages
Stable & Uniform Weld Quality

Mechanical automatic positioning avoids manual shaking and speed fluctuation. Weld bead width, penetration depth and surface forming remain highly uniform, easily meeting NDT testing standards for pressure vessels.

Dual-Purpose for Longitudinal & Circumferential Seams

One machine completes both straight seam and ring seam welding, covering all core welding processes for cylindrical products and improving equipment utilization.

Heavy Industrial Stable Performance

Reinforced rigid structure reduces vibration and deformation during long-term heavy-load production, maintaining long-term welding precision.

Fast Production Switching

Pre-stored welding recipes allow quick parameter switching between different tank diameters and wall thicknesses, reducing debugging time and improving production efficiency.

Wide Process Compatibility

Fully compatible with submerged arc welding, gas shielded welding and various types of turning rolls, suitable for carbon steel, stainless steel and alloy steel welding.

Reduce Labor Cost & Rework Rate

Automated operation reduces reliance on skilled welders. Stable welding quality greatly lowers defects, rework and polishing workload.

High Safety & Durability

Multi-level safety protection system ensures workshop safety. The robust industrial structure guarantees long service life and low maintenance cost.

Application Scope

This welding manipulator is widely used in:

  • Pressure vessel & boiler manufacturing
  • Oil, chemical and water storage tank production
  • Large-diameter steel pipe fabrication
  • Environmental protection and new energy cylindrical equipment production
  • Heavy steel structure workshop automated welding
Product Value

This automatic column boom welding manipulator helps manufacturers achieve standardized, automated and intelligent welding production. It stabilizes product quality, increases output capacity, shortens delivery cycles and reduces overall production costs.

It is one of the most cost-effective and reliable automation devices for upgrading traditional cylindrical workpiece welding workshops.

Industrial automatic girth ring seam welding manipulator with column boom and turning rolls for pressure vessel and tank production
Products
PRODUCTS DETAILS
Industrial Automatic Girth Ring Seam Welding Manipulator, Turning Rolls Rotate Shell While Welding Head Works for Vessel Production
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Automatic Girth Ring Seam Welding Manipulator

,

Welding Turning Rolls for Vessel Production

,

Welding Column & Boom Shell Rotation

Product Description
Industrial Automatic Girth Ring Seam Welding Manipulator for Vessel Production

The industrial automatic girth ring seam welding manipulator is a specialized automated welding solution for heavy fabrication. When paired with welding turning rolls, the turning rolls rotate the cylindrical shell at a stable constant speed while the welding head remains fixed and precisely controls the torch position. This synchronized motion produces uniform, full-penetration, defect-free circumferential girth seams and longitudinal straight seams on storage tanks, pressure vessels, boiler barrels and large-diameter steel pipes.

Compared with traditional manual welding, this automated workstation eliminates inconsistencies caused by human operation, greatly improves welding uniformity, reduces defect rates, and delivers repeatable high-standard results in mass production. It is an essential automation upgrade for modern pressure vessel and tank manufacturing workshops.

Working Principle: Fixed Torch, Rotating Workpiece

For circumferential seams, the machine adopts a fixed-torch and rotating-workpiece welding logic. The welding torch remains steady at the preset position while the turning rolls drive the tank or vessel shell to rotate evenly. This ensures consistent welding speed, stable arc length and uniform bead forming throughout the entire circular seam.

For longitudinal seams, the boom moves horizontally at a precise constant speed to complete straight seam welding along the cylinder plate. All welding trajectories, torch height, horizontal position and welding speed are mechanically controlled and digitally stabilized, ensuring zero deviation and highly repeatable welding quality.

Machine Structure Details
1. Heavy-duty Steel Column

Integrated thick steel plate welded structure with stress relief treatment. The column features high vertical rigidity, strong load-bearing capacity and minimal vibration during long-time continuous operation.

2. Precision Welding Boom

High-strength rectangular boom ensures smooth horizontal movement. Stable feeding performance guarantees straight welding tracks and consistent seam width.

3. Gear Rack Lifting System

Motor-driven lifting mechanism delivers accurate, steady and jitter-free vertical adjustment, adapting to different workpiece diameters and multi-layer welding requirements.

4. Variable Frequency Horizontal Movement

Stepless speed regulation allows flexible adjustment of welding speed according to material thickness and welding process standards.

5. Multi-axis Torch Fine Adjustment

X, Y, Z three-direction micro-adjustment ensures precise alignment with weld gaps, improving accuracy for multi-pass welding and irregular seams.

6. PLC Touch Screen Control System

Intelligent digital control supports parameter storage, welding recipe saving and one-key recall. Operators can quickly switch production parameters for different products.

7. Full Protective Drag Chain System

All cables and air pipelines are protected inside industrial drag chains to avoid wear, pull damage and aging during repeated movements.

8. Complete Safety Protection

Equipped with upper and lower limit switches, travel limit protection, emergency stop button and anti-collision devices to ensure safe and stable workshop operation.

Technical Parameters
Model LT-MZ1222
Horizontal Effective Stroke 1200mm
Vertical Effective Lifting Stroke 2200mm
Main Structure Thick steel plate welding, stress relieved
Lifting Drive Gear rack transmission
Horizontal Speed Control Frequency conversion stepless speed regulation
Control System PLC + Touch screen intelligent control
Welding Types Circumferential girth seam, ring seam, longitudinal straight seam
Supported Welding Processes SAW Submerged Arc Welding, MIG, MAG, CO2 Welding
Applicable Workpieces Pressure vessels, boilers, storage tanks, large steel pipes, cylindrical shells
Matching Equipment Welding turning rolls, welding power source, flux recovery system
Power Supply 380V / 50Hz / 3 Phase
Operation Mode Independent control cabinet
Safety Features Over-travel limit, emergency stop, anti-collision protection
Customization Stroke size, configuration and color customizable
Key Product Advantages
Stable & Uniform Weld Quality

Mechanical automatic positioning avoids manual shaking and speed fluctuation. Weld bead width, penetration depth and surface forming remain highly uniform, easily meeting NDT testing standards for pressure vessels.

Dual-Purpose for Longitudinal & Circumferential Seams

One machine completes both straight seam and ring seam welding, covering all core welding processes for cylindrical products and improving equipment utilization.

Heavy Industrial Stable Performance

Reinforced rigid structure reduces vibration and deformation during long-term heavy-load production, maintaining long-term welding precision.

Fast Production Switching

Pre-stored welding recipes allow quick parameter switching between different tank diameters and wall thicknesses, reducing debugging time and improving production efficiency.

Wide Process Compatibility

Fully compatible with submerged arc welding, gas shielded welding and various types of turning rolls, suitable for carbon steel, stainless steel and alloy steel welding.

Reduce Labor Cost & Rework Rate

Automated operation reduces reliance on skilled welders. Stable welding quality greatly lowers defects, rework and polishing workload.

High Safety & Durability

Multi-level safety protection system ensures workshop safety. The robust industrial structure guarantees long service life and low maintenance cost.

Application Scope

This welding manipulator is widely used in:

  • Pressure vessel & boiler manufacturing
  • Oil, chemical and water storage tank production
  • Large-diameter steel pipe fabrication
  • Environmental protection and new energy cylindrical equipment production
  • Heavy steel structure workshop automated welding
Product Value

This automatic column boom welding manipulator helps manufacturers achieve standardized, automated and intelligent welding production. It stabilizes product quality, increases output capacity, shortens delivery cycles and reduces overall production costs.

It is one of the most cost-effective and reliable automation devices for upgrading traditional cylindrical workpiece welding workshops.

Industrial automatic girth ring seam welding manipulator with column boom and turning rolls for pressure vessel and tank production