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Column and Boom Automatic Welding Manipulator, Industrial Welding Equipment for Tank & Pipe Longitudinal and Circumferential Welds

Column and Boom Automatic Welding Manipulator, Industrial Welding Equipment for Tank & Pipe Longitudinal and Circumferential Welds

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Automatic Welding Manipulator for Tanks

,

Column Boom Welding Equipment for Pipes

,

Industrial Welding Manipulator Circumferential Welds

Product Description
Column and Boom Automatic Welding Manipulator for Tank & Pipe Welding

The Column and Boom Automatic Welding Manipulator is a heavy-duty industrial welding system engineered for full-automatic longitudinal and circumferential seam welding of large cylindrical workpieces. It is a core equipment solution for pressure vessel manufacturing, boiler production, storage tank fabrication, large-diameter pipe processing and chemical steel structure industries.

Traditional manual workshop production struggles to control long seams and circular seams on tanks and pipes. Manual welding causes inconsistent weld width, uneven penetration, poor straightness, frequent defects, high rework rates and low production efficiency. High-quality pressure vessel products also demand stable, traceable and standardized welding processes that manual operation cannot deliver.

This automatic welding manipulator solves those industry pain points. By combining vertical column lifting, horizontal boom extension, precise torch fine-tuning and a PLC automatic control system, it delivers fully mechanized and standardized welding of longitudinal straight seams and circumferential circular seams. Matched with pipe turning rollers and welding power sources (SAW / MIG / MAG), it forms a complete automatic tank welding workstation that greatly improves welding consistency, penetration stability and overall workshop output.

Suitable for both small-batch customized production and large-scale mass production, this manipulator has become essential standard equipment for modern heavy industry welding workshops.

Complete Machine Structure & Working Principle

The whole welding manipulator adopts a heavy-duty integral steel plate welding structure, including a vertical rigid column, telescopic welding boom, vertical lifting system, horizontal travelling mechanism, multi-direction torch fine adjustment device, electric control system, cable drag chain protection and safety limit system.

Working Principle

The vertical column provides stable vertical support and precise lifting movement. The horizontal boom carries the welding torch and extends forward to cover the workpiece welding area. Cooperating with the rotating roller bed, the workpiece rotates at a uniform speed while the manipulator keeps the welding torch fixed at an accurate position. Continuous and uniform welding speed ensures consistent weld formation, stable penetration and an extremely low defect rate.

  • Longitudinal seam welding: the boom moves horizontally at a constant speed to complete straight long seam welding.
  • Circumferential seam welding: the workpiece rotates steadily while the torch remains fixed to finish perfect circular welding.
Structural Features
  • Heavy-duty column and boom: thickened integral welded steel structure with high rigidity, low vibration and no deformation during long-term heavy-load operation.
  • Precision lifting system: gear-rack driving mode ensures stable lifting, no jitter and accurate height positioning.
  • Horizontal telescopic boom: smooth feeding movement and uniform speed, ensuring straight and neat long weld seams.
  • Multi-angle torch fine adjustment: micro-adjustment in X, Y and Z directions allows precise alignment for complex seams and irregular workpieces.
  • Full protection drag chain: all cables and air pipes are protected inside drag chains to avoid pulling, abrasion and aging during repeated movement.
  • Full safety system: equipped with upper and lower travel limit switches, emergency stop button and anti-collision protection to ensure safe industrial operation.
Technical Parameters
Model LT-1222 Welding Manipulator
Effective Boom Horizontal Stroke 1200mm
Effective Vertical Lifting Stroke 2200mm
Column & Boom Structure Thick steel plate welded rigid structure
Lifting Mechanism Motor + gear rack precise drive
Horizontal Movement Variable frequency speed regulation
Control System PLC + touch screen intelligent control
Supported Welding Type Longitudinal seam welding, circumferential seam welding
Applicable Welding Process Submerged Arc Welding / MIG / MAG / CO2 welding
Compatible Workpieces Storage tanks, pressure vessels, boilers, large steel pipes, cylindrical barrels
Optional Configuration Welding turning roller, welding power source, flux recovery system, welding oscillator
Power Supply 380V / 50Hz / 3-phase industrial power
Operation Mode Independent electric control cabinet
Safety Protection Over-travel limit, emergency stop, anti-collision protection
Machine Color Industrial standard blue & yellow (customizable)
Core Product Advantages
1. Perfect Weld Consistency & High Penetration Quality

Automatic mechanical movement eliminates human operation errors. Weld bead width, welding speed and penetration depth remain completely consistent for every product. The weld surface is smooth, uniform and defect-free, fully meeting pressure vessel non-destructive testing (NDT) standards.

2. Dual Function for Longitudinal & Circumferential Seams

One machine realizes two core welding processes: straight longitudinal seam welding for plate rolling and circular circumferential seam welding for barrel assembly and head connection. It covers almost all welding requirements of cylindrical workpieces.

3. Heavy Industrial Stable Structure

Reinforced thick steel structure ensures strong shock resistance and no deformation under long-time continuous operation. Suitable for heavy-load industrial workshop environments, durable and with a low failure rate.

4. Intelligent Programmable Operation

Touch screen control supports parameter memory, formula saving and one-key recall. Different tank diameters, pipe thicknesses and seam types can switch quickly, greatly reducing setup time and improving production flexibility.

5. Wide Compatibility & Flexible Matching

Compatible with all mainstream welding power sources and turning roller specifications. Users can freely configure semi-automatic or fully automatic production lines according to workshop scale.

6. Dramatically Reduce Rework & Labor Cost

Automated welding reduces dependence on senior welders. Stable welding quality greatly reduces polishing, repairing and scrapping rates, saving huge production costs for enterprises.

7. High Safety & Industrial Standard Design

Multiple safety protection mechanisms prevent equipment collision, overtravel and sudden failure, ensuring long-term stable and safe workshop operation.

Application Scope

This automatic welding manipulator is widely used in heavy industrial manufacturing fields:

  • Pressure vessel & boiler manufacturing industry
  • Large storage tank and oil tank production
  • Chemical equipment cylindrical workpiece processing
  • Municipal engineering large-diameter steel pipe welding
  • New energy, environmental protection and heavy steel structure fabrication

It is specially suitable for longitudinal seam welding of cylinder plates and circumferential seam welding between cylinder sections, cylinder heads and pipe joints.

Industrial Value & Customer Benefits

For tank, pipe and pressure vessel manufacturers, this column and boom welding manipulator realizes standardized, automated and intelligent upgrading of traditional welding workshops.

It stabilizes product quality, improves pass rate, shortens delivery cycles and solves the problems of difficult recruitment, high labor cost and unstable manual welding quality. Its durable structure, low maintenance rate and strong compatibility provide factories with long-term stable production capacity and higher market competitiveness in heavy industrial manufacturing.

It is the most cost-effective and essential automatic welding equipment for modern large-scale cylindrical workpiece production lines.

Column and boom automatic welding manipulator performing longitudinal and circumferential seam welding on a large cylindrical tank
Products
PRODUCTS DETAILS
Column and Boom Automatic Welding Manipulator, Industrial Welding Equipment for Tank & Pipe Longitudinal and Circumferential Welds
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Automatic Welding Manipulator for Tanks

,

Column Boom Welding Equipment for Pipes

,

Industrial Welding Manipulator Circumferential Welds

Product Description
Column and Boom Automatic Welding Manipulator for Tank & Pipe Welding

The Column and Boom Automatic Welding Manipulator is a heavy-duty industrial welding system engineered for full-automatic longitudinal and circumferential seam welding of large cylindrical workpieces. It is a core equipment solution for pressure vessel manufacturing, boiler production, storage tank fabrication, large-diameter pipe processing and chemical steel structure industries.

Traditional manual workshop production struggles to control long seams and circular seams on tanks and pipes. Manual welding causes inconsistent weld width, uneven penetration, poor straightness, frequent defects, high rework rates and low production efficiency. High-quality pressure vessel products also demand stable, traceable and standardized welding processes that manual operation cannot deliver.

This automatic welding manipulator solves those industry pain points. By combining vertical column lifting, horizontal boom extension, precise torch fine-tuning and a PLC automatic control system, it delivers fully mechanized and standardized welding of longitudinal straight seams and circumferential circular seams. Matched with pipe turning rollers and welding power sources (SAW / MIG / MAG), it forms a complete automatic tank welding workstation that greatly improves welding consistency, penetration stability and overall workshop output.

Suitable for both small-batch customized production and large-scale mass production, this manipulator has become essential standard equipment for modern heavy industry welding workshops.

Complete Machine Structure & Working Principle

The whole welding manipulator adopts a heavy-duty integral steel plate welding structure, including a vertical rigid column, telescopic welding boom, vertical lifting system, horizontal travelling mechanism, multi-direction torch fine adjustment device, electric control system, cable drag chain protection and safety limit system.

Working Principle

The vertical column provides stable vertical support and precise lifting movement. The horizontal boom carries the welding torch and extends forward to cover the workpiece welding area. Cooperating with the rotating roller bed, the workpiece rotates at a uniform speed while the manipulator keeps the welding torch fixed at an accurate position. Continuous and uniform welding speed ensures consistent weld formation, stable penetration and an extremely low defect rate.

  • Longitudinal seam welding: the boom moves horizontally at a constant speed to complete straight long seam welding.
  • Circumferential seam welding: the workpiece rotates steadily while the torch remains fixed to finish perfect circular welding.
Structural Features
  • Heavy-duty column and boom: thickened integral welded steel structure with high rigidity, low vibration and no deformation during long-term heavy-load operation.
  • Precision lifting system: gear-rack driving mode ensures stable lifting, no jitter and accurate height positioning.
  • Horizontal telescopic boom: smooth feeding movement and uniform speed, ensuring straight and neat long weld seams.
  • Multi-angle torch fine adjustment: micro-adjustment in X, Y and Z directions allows precise alignment for complex seams and irregular workpieces.
  • Full protection drag chain: all cables and air pipes are protected inside drag chains to avoid pulling, abrasion and aging during repeated movement.
  • Full safety system: equipped with upper and lower travel limit switches, emergency stop button and anti-collision protection to ensure safe industrial operation.
Technical Parameters
Model LT-1222 Welding Manipulator
Effective Boom Horizontal Stroke 1200mm
Effective Vertical Lifting Stroke 2200mm
Column & Boom Structure Thick steel plate welded rigid structure
Lifting Mechanism Motor + gear rack precise drive
Horizontal Movement Variable frequency speed regulation
Control System PLC + touch screen intelligent control
Supported Welding Type Longitudinal seam welding, circumferential seam welding
Applicable Welding Process Submerged Arc Welding / MIG / MAG / CO2 welding
Compatible Workpieces Storage tanks, pressure vessels, boilers, large steel pipes, cylindrical barrels
Optional Configuration Welding turning roller, welding power source, flux recovery system, welding oscillator
Power Supply 380V / 50Hz / 3-phase industrial power
Operation Mode Independent electric control cabinet
Safety Protection Over-travel limit, emergency stop, anti-collision protection
Machine Color Industrial standard blue & yellow (customizable)
Core Product Advantages
1. Perfect Weld Consistency & High Penetration Quality

Automatic mechanical movement eliminates human operation errors. Weld bead width, welding speed and penetration depth remain completely consistent for every product. The weld surface is smooth, uniform and defect-free, fully meeting pressure vessel non-destructive testing (NDT) standards.

2. Dual Function for Longitudinal & Circumferential Seams

One machine realizes two core welding processes: straight longitudinal seam welding for plate rolling and circular circumferential seam welding for barrel assembly and head connection. It covers almost all welding requirements of cylindrical workpieces.

3. Heavy Industrial Stable Structure

Reinforced thick steel structure ensures strong shock resistance and no deformation under long-time continuous operation. Suitable for heavy-load industrial workshop environments, durable and with a low failure rate.

4. Intelligent Programmable Operation

Touch screen control supports parameter memory, formula saving and one-key recall. Different tank diameters, pipe thicknesses and seam types can switch quickly, greatly reducing setup time and improving production flexibility.

5. Wide Compatibility & Flexible Matching

Compatible with all mainstream welding power sources and turning roller specifications. Users can freely configure semi-automatic or fully automatic production lines according to workshop scale.

6. Dramatically Reduce Rework & Labor Cost

Automated welding reduces dependence on senior welders. Stable welding quality greatly reduces polishing, repairing and scrapping rates, saving huge production costs for enterprises.

7. High Safety & Industrial Standard Design

Multiple safety protection mechanisms prevent equipment collision, overtravel and sudden failure, ensuring long-term stable and safe workshop operation.

Application Scope

This automatic welding manipulator is widely used in heavy industrial manufacturing fields:

  • Pressure vessel & boiler manufacturing industry
  • Large storage tank and oil tank production
  • Chemical equipment cylindrical workpiece processing
  • Municipal engineering large-diameter steel pipe welding
  • New energy, environmental protection and heavy steel structure fabrication

It is specially suitable for longitudinal seam welding of cylinder plates and circumferential seam welding between cylinder sections, cylinder heads and pipe joints.

Industrial Value & Customer Benefits

For tank, pipe and pressure vessel manufacturers, this column and boom welding manipulator realizes standardized, automated and intelligent upgrading of traditional welding workshops.

It stabilizes product quality, improves pass rate, shortens delivery cycles and solves the problems of difficult recruitment, high labor cost and unstable manual welding quality. Its durable structure, low maintenance rate and strong compatibility provide factories with long-term stable production capacity and higher market competitiveness in heavy industrial manufacturing.

It is the most cost-effective and essential automatic welding equipment for modern large-scale cylindrical workpiece production lines.

Column and boom automatic welding manipulator performing longitudinal and circumferential seam welding on a large cylindrical tank