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Lithium Battery Laser Welder, Equipped with Laser Welding Head, Touch Screen Control & Neat Cable Management

Lithium Battery Laser Welder, Equipped with Laser Welding Head, Touch Screen Control & Neat Cable Management

MOQ: One unit
Price: 10000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Lithium battery laser welder

,

Laser welding head touch screen

,

Laser welding machine cable management

Product Description

The Lithium Battery Laser Welder is a flexible swing arm fiber laser welding machine engineered for high-precision welding of lithium battery cells and modules. Combining an advanced fiber laser source, a multi-joint swing arm structure, an intelligent touch screen control system and integrated neat cable management, it delivers stable, low-resistance and low-deformation welds for copper tabs, thick copper busbars, nickel sheets and battery pole lugs.

Product Overview

As lithium battery manufacturing upgrades toward high precision, high safety and high consistency, traditional resistance spot welding can no longer meet the demands of high-end energy storage batteries, power batteries and thick busbar modules. Traditional welding produces large heat zones, unstable joints, easy oxidation and high internal resistance, which affect battery performance and service life.

This flexible swing arm fiber laser welding machine is specially developed for new energy battery precision welding processes. Adopting advanced fiber laser generation technology and a humanized multi-joint swing arm structure, the equipment features an ultra-fine laser beam, concentrated energy, extremely low heat impact and a highly flexible operating range.

It solves difficult welding problems for copper tabs, thick copper busbars, nickel sheets and battery pole lugs. With an intelligent digital control system and standardized internal wiring design, the machine delivers stable welding results, neat weld seams, high tensile strength and ultra-low resistance connections. It is widely adopted in battery prototype R&D, small-batch customized production and large-scale automated battery manufacturing workshops.

Key Structural Design & Industrial Features
1. Omni-Directional Flexible Swing Arm System

Equipped with an upgraded multi-joint mechanical swing arm, the welding head supports 360° flexible displacement, arbitrary angle positioning and long-distance coverage. Compared with fixed laser welding equipment, it breaks the limitation of a single working area. Operators can freely adjust the laser head position for densely arranged cylindrical cells, high stacked modules, large-area battery packs and irregular structural workpieces. The swing arm moves smoothly with no jitter or position deviation during operation, ensuring high positioning accuracy for each welding point.

2. High-Precision Fiber Laser Welding Head

Adopting an industrial-grade fiber laser generator, the laser beam is fine and concentrated with stable energy density. The laser welding head outputs uniform and precise light energy, achieving fast melting and tight fusion between metal materials. The welding seam is narrow, smooth and clean with almost no spatter or deformation. The heat-affected zone is minimized, effectively protecting battery cell shells, insulating materials and internal chemical structures from thermal damage, greatly improving battery safety and consistency after welding.

3. Intelligent Full Digital Touch Control System

The machine is equipped with a high-definition industrial touch screen human-machine interaction system. All core welding parameters, including laser power, welding speed, pulse frequency, spot interval and light output time, can be precisely adjusted digitally. The system supports saving multiple groups of customized welding process recipes for different copper thicknesses, nickel materials and busbar sizes. One-click parameter switching enables rapid production conversion and unified welding standards for batch products. Real-time operating status display and intelligent fault diagnosis improve production efficiency and maintenance convenience.

4. Standard Integrated Cable Management Design

Unlike the messy wiring of ordinary laser welding equipment, this machine adopts integrated hidden wiring and a standardized cable layout. All optical fibers and control lines are fixed and arranged neatly inside the swing arm structure. This effectively avoids cable pulling, twisting, abrasion and aging caused by frequent swing and long-term movement. The optimized structure improves equipment stability, prolongs service life and makes daily workshop maintenance simpler and safer.

5. Low-Deformation & High-Strength Welding Performance

Laser welding features fast heating and fast cooling characteristics, forming dense metallurgical fusion layers between metals. The welded joint has high tensile strength, strong oxidation resistance and ultra-low internal resistance, which is essential for high-current discharge and long-cycle life of lithium battery packs. No virtual welding, no missing welding, no crack or bubble defects, significantly reducing product scrap rate and rework cost.

6. Complete Industrial Safety Protection

Built with multi-dimensional safety protection mechanisms, including a laser radiation protection cover, emergency stop switch, over-temperature protection, over-current protection and system overload protection. The equipment automatically stops working and alarms under abnormal conditions, ensuring maximum safety for operators, workpieces and production equipment during high-frequency industrial welding operations.

Complete Technical Parameters
Laser Source TypeHigh-stability fiber laser
Applicable Welding MaterialsPure copper, nickel, copper-nickel composite strips, battery pole lugs, busbars
Applicable Products18650, 21700, 26650 cylindrical batteries, prismatic power batteries, energy storage modules
Working StructureMulti-joint flexible swing arm system
Welding ModePrecision spot welding / continuous seam welding optional
Control SystemIndustrial touch screen intelligent digital control
Process StorageMultiple sets of welding formula storage & one-click switching
Welding EffectLow spatter, narrow heat zone, high strength, low resistance
Welding PrecisionStable beam positioning, no deformation, no burn damage
Internal LayoutIntegrated neat cable management, anti-wear wiring structure
Cooling MethodHigh-efficiency industrial air cooling system
Safety ConfigurationLaser protective cover, emergency stop, overheat & overcurrent protection
Input Voltage220V, 50/60Hz
Working CapacitySupports long-term continuous industrial production
Operation ModeManual precision bench welding
Core Product Advantages
  • Super Flexible Working Coverage: Large-range swing arm movement adapts to various battery pack sizes and complex arrangement structures, far more flexible than fixed laser welding machines.
  • Ultra-High Welding Quality & Stability: Fiber laser energy is stable and concentrated, producing uniform weld seams, strong fusion and consistent conductivity for every batch of products.
  • Zero Thermal Damage to Battery Cells: The micro heat-affected area avoids battery core overheating, capacity attenuation and potential safety hazards, improving battery cycle life.
  • Strong Compatibility for Difficult Copper Welding: Perfectly solves the difficulty of high thermal conductivity copper welding, realizing firm copper-to-copper welding that traditional spot welders cannot achieve.
  • Stable Equipment & Low Maintenance: Neat internal wiring and an optimized mechanical structure reduce failure rate and greatly lower later maintenance cost.
  • High Production Efficiency & Yield: Fast laser welding speed and a high finished product rate, suitable for both laboratory R&D and factory mass production.
Application Industries

This swing arm fiber laser welding machine is widely used in high-end lithium battery manufacturing fields:

  • New energy vehicle power battery pack production
  • E-bike and electric motorcycle battery assembly
  • Outdoor portable power station energy storage pack manufacturing
  • Household and commercial large energy storage module production
  • Industrial equipment, medical and communication backup battery processing
  • Battery factory precision welding process upgrading and laboratory research
Factory Quality & After-Sales Service

Every laser welding machine undergoes strict laser energy calibration, swing arm precision testing, continuous aging operation and real battery welding inspection before delivery.

We provide full English operation manuals, professional parameter debugging guidance, online technical support and after-sales guarantee service. Customized fixtures, personalized process parameters and special structural upgrades can be provided according to customer production requirements.

Flexible swing arm fiber laser welding machine for lithium battery cell and module manufacturing
Products
PRODUCTS DETAILS
Lithium Battery Laser Welder, Equipped with Laser Welding Head, Touch Screen Control & Neat Cable Management
MOQ: One unit
Price: 10000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
10000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Lithium battery laser welder

,

Laser welding head touch screen

,

Laser welding machine cable management

Product Description

The Lithium Battery Laser Welder is a flexible swing arm fiber laser welding machine engineered for high-precision welding of lithium battery cells and modules. Combining an advanced fiber laser source, a multi-joint swing arm structure, an intelligent touch screen control system and integrated neat cable management, it delivers stable, low-resistance and low-deformation welds for copper tabs, thick copper busbars, nickel sheets and battery pole lugs.

Product Overview

As lithium battery manufacturing upgrades toward high precision, high safety and high consistency, traditional resistance spot welding can no longer meet the demands of high-end energy storage batteries, power batteries and thick busbar modules. Traditional welding produces large heat zones, unstable joints, easy oxidation and high internal resistance, which affect battery performance and service life.

This flexible swing arm fiber laser welding machine is specially developed for new energy battery precision welding processes. Adopting advanced fiber laser generation technology and a humanized multi-joint swing arm structure, the equipment features an ultra-fine laser beam, concentrated energy, extremely low heat impact and a highly flexible operating range.

It solves difficult welding problems for copper tabs, thick copper busbars, nickel sheets and battery pole lugs. With an intelligent digital control system and standardized internal wiring design, the machine delivers stable welding results, neat weld seams, high tensile strength and ultra-low resistance connections. It is widely adopted in battery prototype R&D, small-batch customized production and large-scale automated battery manufacturing workshops.

Key Structural Design & Industrial Features
1. Omni-Directional Flexible Swing Arm System

Equipped with an upgraded multi-joint mechanical swing arm, the welding head supports 360° flexible displacement, arbitrary angle positioning and long-distance coverage. Compared with fixed laser welding equipment, it breaks the limitation of a single working area. Operators can freely adjust the laser head position for densely arranged cylindrical cells, high stacked modules, large-area battery packs and irregular structural workpieces. The swing arm moves smoothly with no jitter or position deviation during operation, ensuring high positioning accuracy for each welding point.

2. High-Precision Fiber Laser Welding Head

Adopting an industrial-grade fiber laser generator, the laser beam is fine and concentrated with stable energy density. The laser welding head outputs uniform and precise light energy, achieving fast melting and tight fusion between metal materials. The welding seam is narrow, smooth and clean with almost no spatter or deformation. The heat-affected zone is minimized, effectively protecting battery cell shells, insulating materials and internal chemical structures from thermal damage, greatly improving battery safety and consistency after welding.

3. Intelligent Full Digital Touch Control System

The machine is equipped with a high-definition industrial touch screen human-machine interaction system. All core welding parameters, including laser power, welding speed, pulse frequency, spot interval and light output time, can be precisely adjusted digitally. The system supports saving multiple groups of customized welding process recipes for different copper thicknesses, nickel materials and busbar sizes. One-click parameter switching enables rapid production conversion and unified welding standards for batch products. Real-time operating status display and intelligent fault diagnosis improve production efficiency and maintenance convenience.

4. Standard Integrated Cable Management Design

Unlike the messy wiring of ordinary laser welding equipment, this machine adopts integrated hidden wiring and a standardized cable layout. All optical fibers and control lines are fixed and arranged neatly inside the swing arm structure. This effectively avoids cable pulling, twisting, abrasion and aging caused by frequent swing and long-term movement. The optimized structure improves equipment stability, prolongs service life and makes daily workshop maintenance simpler and safer.

5. Low-Deformation & High-Strength Welding Performance

Laser welding features fast heating and fast cooling characteristics, forming dense metallurgical fusion layers between metals. The welded joint has high tensile strength, strong oxidation resistance and ultra-low internal resistance, which is essential for high-current discharge and long-cycle life of lithium battery packs. No virtual welding, no missing welding, no crack or bubble defects, significantly reducing product scrap rate and rework cost.

6. Complete Industrial Safety Protection

Built with multi-dimensional safety protection mechanisms, including a laser radiation protection cover, emergency stop switch, over-temperature protection, over-current protection and system overload protection. The equipment automatically stops working and alarms under abnormal conditions, ensuring maximum safety for operators, workpieces and production equipment during high-frequency industrial welding operations.

Complete Technical Parameters
Laser Source TypeHigh-stability fiber laser
Applicable Welding MaterialsPure copper, nickel, copper-nickel composite strips, battery pole lugs, busbars
Applicable Products18650, 21700, 26650 cylindrical batteries, prismatic power batteries, energy storage modules
Working StructureMulti-joint flexible swing arm system
Welding ModePrecision spot welding / continuous seam welding optional
Control SystemIndustrial touch screen intelligent digital control
Process StorageMultiple sets of welding formula storage & one-click switching
Welding EffectLow spatter, narrow heat zone, high strength, low resistance
Welding PrecisionStable beam positioning, no deformation, no burn damage
Internal LayoutIntegrated neat cable management, anti-wear wiring structure
Cooling MethodHigh-efficiency industrial air cooling system
Safety ConfigurationLaser protective cover, emergency stop, overheat & overcurrent protection
Input Voltage220V, 50/60Hz
Working CapacitySupports long-term continuous industrial production
Operation ModeManual precision bench welding
Core Product Advantages
  • Super Flexible Working Coverage: Large-range swing arm movement adapts to various battery pack sizes and complex arrangement structures, far more flexible than fixed laser welding machines.
  • Ultra-High Welding Quality & Stability: Fiber laser energy is stable and concentrated, producing uniform weld seams, strong fusion and consistent conductivity for every batch of products.
  • Zero Thermal Damage to Battery Cells: The micro heat-affected area avoids battery core overheating, capacity attenuation and potential safety hazards, improving battery cycle life.
  • Strong Compatibility for Difficult Copper Welding: Perfectly solves the difficulty of high thermal conductivity copper welding, realizing firm copper-to-copper welding that traditional spot welders cannot achieve.
  • Stable Equipment & Low Maintenance: Neat internal wiring and an optimized mechanical structure reduce failure rate and greatly lower later maintenance cost.
  • High Production Efficiency & Yield: Fast laser welding speed and a high finished product rate, suitable for both laboratory R&D and factory mass production.
Application Industries

This swing arm fiber laser welding machine is widely used in high-end lithium battery manufacturing fields:

  • New energy vehicle power battery pack production
  • E-bike and electric motorcycle battery assembly
  • Outdoor portable power station energy storage pack manufacturing
  • Household and commercial large energy storage module production
  • Industrial equipment, medical and communication backup battery processing
  • Battery factory precision welding process upgrading and laboratory research
Factory Quality & After-Sales Service

Every laser welding machine undergoes strict laser energy calibration, swing arm precision testing, continuous aging operation and real battery welding inspection before delivery.

We provide full English operation manuals, professional parameter debugging guidance, online technical support and after-sales guarantee service. Customized fixtures, personalized process parameters and special structural upgrades can be provided according to customer production requirements.

Flexible swing arm fiber laser welding machine for lithium battery cell and module manufacturing