| MOQ: | One unit |
| Price: | 10000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
The Lithium Battery Laser Welder is a flexible swing arm fiber laser welding machine engineered for high-precision welding of lithium battery cells and modules. Combining an advanced fiber laser source, a multi-joint swing arm structure, an intelligent touch screen control system and integrated neat cable management, it delivers stable, low-resistance and low-deformation welds for copper tabs, thick copper busbars, nickel sheets and battery pole lugs.
As lithium battery manufacturing upgrades toward high precision, high safety and high consistency, traditional resistance spot welding can no longer meet the demands of high-end energy storage batteries, power batteries and thick busbar modules. Traditional welding produces large heat zones, unstable joints, easy oxidation and high internal resistance, which affect battery performance and service life.
This flexible swing arm fiber laser welding machine is specially developed for new energy battery precision welding processes. Adopting advanced fiber laser generation technology and a humanized multi-joint swing arm structure, the equipment features an ultra-fine laser beam, concentrated energy, extremely low heat impact and a highly flexible operating range.
It solves difficult welding problems for copper tabs, thick copper busbars, nickel sheets and battery pole lugs. With an intelligent digital control system and standardized internal wiring design, the machine delivers stable welding results, neat weld seams, high tensile strength and ultra-low resistance connections. It is widely adopted in battery prototype R&D, small-batch customized production and large-scale automated battery manufacturing workshops.
Equipped with an upgraded multi-joint mechanical swing arm, the welding head supports 360° flexible displacement, arbitrary angle positioning and long-distance coverage. Compared with fixed laser welding equipment, it breaks the limitation of a single working area. Operators can freely adjust the laser head position for densely arranged cylindrical cells, high stacked modules, large-area battery packs and irregular structural workpieces. The swing arm moves smoothly with no jitter or position deviation during operation, ensuring high positioning accuracy for each welding point.
Adopting an industrial-grade fiber laser generator, the laser beam is fine and concentrated with stable energy density. The laser welding head outputs uniform and precise light energy, achieving fast melting and tight fusion between metal materials. The welding seam is narrow, smooth and clean with almost no spatter or deformation. The heat-affected zone is minimized, effectively protecting battery cell shells, insulating materials and internal chemical structures from thermal damage, greatly improving battery safety and consistency after welding.
The machine is equipped with a high-definition industrial touch screen human-machine interaction system. All core welding parameters, including laser power, welding speed, pulse frequency, spot interval and light output time, can be precisely adjusted digitally. The system supports saving multiple groups of customized welding process recipes for different copper thicknesses, nickel materials and busbar sizes. One-click parameter switching enables rapid production conversion and unified welding standards for batch products. Real-time operating status display and intelligent fault diagnosis improve production efficiency and maintenance convenience.
Unlike the messy wiring of ordinary laser welding equipment, this machine adopts integrated hidden wiring and a standardized cable layout. All optical fibers and control lines are fixed and arranged neatly inside the swing arm structure. This effectively avoids cable pulling, twisting, abrasion and aging caused by frequent swing and long-term movement. The optimized structure improves equipment stability, prolongs service life and makes daily workshop maintenance simpler and safer.
Laser welding features fast heating and fast cooling characteristics, forming dense metallurgical fusion layers between metals. The welded joint has high tensile strength, strong oxidation resistance and ultra-low internal resistance, which is essential for high-current discharge and long-cycle life of lithium battery packs. No virtual welding, no missing welding, no crack or bubble defects, significantly reducing product scrap rate and rework cost.
Built with multi-dimensional safety protection mechanisms, including a laser radiation protection cover, emergency stop switch, over-temperature protection, over-current protection and system overload protection. The equipment automatically stops working and alarms under abnormal conditions, ensuring maximum safety for operators, workpieces and production equipment during high-frequency industrial welding operations.
| Laser Source Type | High-stability fiber laser |
|---|---|
| Applicable Welding Materials | Pure copper, nickel, copper-nickel composite strips, battery pole lugs, busbars |
| Applicable Products | 18650, 21700, 26650 cylindrical batteries, prismatic power batteries, energy storage modules |
| Working Structure | Multi-joint flexible swing arm system |
| Welding Mode | Precision spot welding / continuous seam welding optional |
| Control System | Industrial touch screen intelligent digital control |
| Process Storage | Multiple sets of welding formula storage & one-click switching |
| Welding Effect | Low spatter, narrow heat zone, high strength, low resistance |
| Welding Precision | Stable beam positioning, no deformation, no burn damage |
| Internal Layout | Integrated neat cable management, anti-wear wiring structure |
| Cooling Method | High-efficiency industrial air cooling system |
| Safety Configuration | Laser protective cover, emergency stop, overheat & overcurrent protection |
| Input Voltage | 220V, 50/60Hz |
| Working Capacity | Supports long-term continuous industrial production |
| Operation Mode | Manual precision bench welding |
This swing arm fiber laser welding machine is widely used in high-end lithium battery manufacturing fields:
Every laser welding machine undergoes strict laser energy calibration, swing arm precision testing, continuous aging operation and real battery welding inspection before delivery.
We provide full English operation manuals, professional parameter debugging guidance, online technical support and after-sales guarantee service. Customized fixtures, personalized process parameters and special structural upgrades can be provided according to customer production requirements.
| MOQ: | One unit |
| Price: | 10000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
The Lithium Battery Laser Welder is a flexible swing arm fiber laser welding machine engineered for high-precision welding of lithium battery cells and modules. Combining an advanced fiber laser source, a multi-joint swing arm structure, an intelligent touch screen control system and integrated neat cable management, it delivers stable, low-resistance and low-deformation welds for copper tabs, thick copper busbars, nickel sheets and battery pole lugs.
As lithium battery manufacturing upgrades toward high precision, high safety and high consistency, traditional resistance spot welding can no longer meet the demands of high-end energy storage batteries, power batteries and thick busbar modules. Traditional welding produces large heat zones, unstable joints, easy oxidation and high internal resistance, which affect battery performance and service life.
This flexible swing arm fiber laser welding machine is specially developed for new energy battery precision welding processes. Adopting advanced fiber laser generation technology and a humanized multi-joint swing arm structure, the equipment features an ultra-fine laser beam, concentrated energy, extremely low heat impact and a highly flexible operating range.
It solves difficult welding problems for copper tabs, thick copper busbars, nickel sheets and battery pole lugs. With an intelligent digital control system and standardized internal wiring design, the machine delivers stable welding results, neat weld seams, high tensile strength and ultra-low resistance connections. It is widely adopted in battery prototype R&D, small-batch customized production and large-scale automated battery manufacturing workshops.
Equipped with an upgraded multi-joint mechanical swing arm, the welding head supports 360° flexible displacement, arbitrary angle positioning and long-distance coverage. Compared with fixed laser welding equipment, it breaks the limitation of a single working area. Operators can freely adjust the laser head position for densely arranged cylindrical cells, high stacked modules, large-area battery packs and irregular structural workpieces. The swing arm moves smoothly with no jitter or position deviation during operation, ensuring high positioning accuracy for each welding point.
Adopting an industrial-grade fiber laser generator, the laser beam is fine and concentrated with stable energy density. The laser welding head outputs uniform and precise light energy, achieving fast melting and tight fusion between metal materials. The welding seam is narrow, smooth and clean with almost no spatter or deformation. The heat-affected zone is minimized, effectively protecting battery cell shells, insulating materials and internal chemical structures from thermal damage, greatly improving battery safety and consistency after welding.
The machine is equipped with a high-definition industrial touch screen human-machine interaction system. All core welding parameters, including laser power, welding speed, pulse frequency, spot interval and light output time, can be precisely adjusted digitally. The system supports saving multiple groups of customized welding process recipes for different copper thicknesses, nickel materials and busbar sizes. One-click parameter switching enables rapid production conversion and unified welding standards for batch products. Real-time operating status display and intelligent fault diagnosis improve production efficiency and maintenance convenience.
Unlike the messy wiring of ordinary laser welding equipment, this machine adopts integrated hidden wiring and a standardized cable layout. All optical fibers and control lines are fixed and arranged neatly inside the swing arm structure. This effectively avoids cable pulling, twisting, abrasion and aging caused by frequent swing and long-term movement. The optimized structure improves equipment stability, prolongs service life and makes daily workshop maintenance simpler and safer.
Laser welding features fast heating and fast cooling characteristics, forming dense metallurgical fusion layers between metals. The welded joint has high tensile strength, strong oxidation resistance and ultra-low internal resistance, which is essential for high-current discharge and long-cycle life of lithium battery packs. No virtual welding, no missing welding, no crack or bubble defects, significantly reducing product scrap rate and rework cost.
Built with multi-dimensional safety protection mechanisms, including a laser radiation protection cover, emergency stop switch, over-temperature protection, over-current protection and system overload protection. The equipment automatically stops working and alarms under abnormal conditions, ensuring maximum safety for operators, workpieces and production equipment during high-frequency industrial welding operations.
| Laser Source Type | High-stability fiber laser |
|---|---|
| Applicable Welding Materials | Pure copper, nickel, copper-nickel composite strips, battery pole lugs, busbars |
| Applicable Products | 18650, 21700, 26650 cylindrical batteries, prismatic power batteries, energy storage modules |
| Working Structure | Multi-joint flexible swing arm system |
| Welding Mode | Precision spot welding / continuous seam welding optional |
| Control System | Industrial touch screen intelligent digital control |
| Process Storage | Multiple sets of welding formula storage & one-click switching |
| Welding Effect | Low spatter, narrow heat zone, high strength, low resistance |
| Welding Precision | Stable beam positioning, no deformation, no burn damage |
| Internal Layout | Integrated neat cable management, anti-wear wiring structure |
| Cooling Method | High-efficiency industrial air cooling system |
| Safety Configuration | Laser protective cover, emergency stop, overheat & overcurrent protection |
| Input Voltage | 220V, 50/60Hz |
| Working Capacity | Supports long-term continuous industrial production |
| Operation Mode | Manual precision bench welding |
This swing arm fiber laser welding machine is widely used in high-end lithium battery manufacturing fields:
Every laser welding machine undergoes strict laser energy calibration, swing arm precision testing, continuous aging operation and real battery welding inspection before delivery.
We provide full English operation manuals, professional parameter debugging guidance, online technical support and after-sales guarantee service. Customized fixtures, personalized process parameters and special structural upgrades can be provided according to customer production requirements.