| MOQ: | One unit |
| Price: | 10000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
Manufacturing high-quality lithium battery packs requires a stable, ultra-low-resistance connection between battery cells, copper tabs, and copper busbars. Because copper offers excellent thermal conductivity, conventional spot welding machines struggle to form firm joints, frequently producing weak solder points, spark splashing, cell damage, poor conductivity, and high defect rates.
This industrial high-frequency copper spot welding machine is purpose-built for pure copper welding in lithium battery assembly. Equipped with an upgraded high-frequency pulse energy output system and intelligent current stabilization technology, it delivers instant, concentrated, and controllable welding energy. The result is perfect molecular fusion between copper tabs and thick copper busbars, producing flat, firm, high-conductivity welding spots.
Designed for semi-automatic bench operation, this workbench-type battery tab spot welding equipment balances production efficiency with welding precision. It is ideal for laboratory R&D, small-batch customization, and large-scale mass production of energy storage batteries, power batteries, and portable power battery packs.
Unlike conventional nickel strip welding equipment, this machine adopts an exclusive copper welding dynamic energy adjustment algorithm. It intelligently compensates for copper's heat loss during welding, solving the fast heat dissipation and difficult fusion challenges of copper materials. Welding spots feature high tensile strength, ultra-low internal resistance, no virtual welding, no burn-through, and no black edges — effectively improving battery safety, discharge efficiency, and cycle life.
The machine uses an upgraded reinforced cantilever welding arm with a precise linear sliding structure. The welding head moves smoothly and vertically, ensuring consistent vertical pressure during spot welding and avoiding skewed solder joints or poor contact caused by manual deviation. Adjustable working stroke and flexible angle adaptation handle dense cell arrangements, multi-layer busbar stacking, and various complex battery pack structures, greatly improving operation flexibility and welding yield.
Built with a high-definition industrial touch screen and PLC intelligent control core, all welding parameters are digitally visualized and precisely adjustable. Operators can freely set preheating energy, main welding energy, pulse times, and welding interval. The machine supports saving multiple groups of process formulas, so different copper thicknesses and busbar specifications correspond to fixed parameter modes for one-click switching and standardized batch production. A parameter locking function prevents arbitrary modification and ensures stable product quality.
A built-in high-precision real-time current detection module automatically tracks and compensates for voltage and current fluctuations in the factory power grid. It maintains stable energy output continuously, ensuring every welding spot in mass production stays consistent in size, depth, and firmness.
Equipped with a large-size high-speed cooling fan and multi-channel heat dissipation structure for core power components, the equipment quickly dissipates working heat, avoiding power attenuation and overheating failure during high-frequency continuous welding. It fully meets industrial long-time uninterrupted production demands.
The machine integrates overcurrent protection, overvoltage protection, overtemperature protection, and short-circuit automatic power-off protection. If abnormal working conditions occur, the system automatically alarms and stops working to protect equipment, operators, and battery cells from safety risks.
| Applicable Welding Materials | Pure copper tab, pure copper busbar, copper-nickel composite strip |
|---|---|
| Core Welding Function | Copper-to-copper precision spot welding |
| Welding Thickness Range | 0.1mm–0.8mm copper material |
| Control System | Industrial PLC + full-color touch screen digital control |
| Output Mode | High-frequency adjustable pulse welding |
| Formula Storage | Up to 99 groups of customizable welding parameters |
| Welding Structure | Precision cantilever arm vertical spot welding |
| Trigger Mode | Foot switch manual precise welding |
| Stabilization Technology | Real-time current feedback dynamic compensation |
| Heat Dissipation Mode | Intelligent automatic air cooling |
| Safety Protection | Over-current / over-voltage / over-temperature / short-circuit protection |
| Input Power | 220V, 50/60Hz |
| Applicable Cells | 18650, 21700, 26650 cylindrical lithium batteries, prismatic batteries |
| Applicable Products | E-bike batteries, energy storage modules, portable power stations, backup power batteries |
| Working Mode | Bench-type semi-automatic operation |
| Continuous Working Performance | 24-hour stable industrial operation |
| Welding Effect | Flat spot, low resistance, high tensile strength, no spark damage |
This industrial copper spot welding machine is widely applied in:
Every copper spot welder undergoes strict factory testing, including continuous aging tests, copper busbar welding tests, and precision parameter calibration.
We provide complete English operation manuals, professional process guidance, and remote technical support. Customized welding stroke, special fixtures, and personalized process debugging are available to meet diverse customer production needs.
| MOQ: | One unit |
| Price: | 10000-100000 |
| Standard Packaging: | Wooden box |
| Delivery Period: | 5-8 work days |
Manufacturing high-quality lithium battery packs requires a stable, ultra-low-resistance connection between battery cells, copper tabs, and copper busbars. Because copper offers excellent thermal conductivity, conventional spot welding machines struggle to form firm joints, frequently producing weak solder points, spark splashing, cell damage, poor conductivity, and high defect rates.
This industrial high-frequency copper spot welding machine is purpose-built for pure copper welding in lithium battery assembly. Equipped with an upgraded high-frequency pulse energy output system and intelligent current stabilization technology, it delivers instant, concentrated, and controllable welding energy. The result is perfect molecular fusion between copper tabs and thick copper busbars, producing flat, firm, high-conductivity welding spots.
Designed for semi-automatic bench operation, this workbench-type battery tab spot welding equipment balances production efficiency with welding precision. It is ideal for laboratory R&D, small-batch customization, and large-scale mass production of energy storage batteries, power batteries, and portable power battery packs.
Unlike conventional nickel strip welding equipment, this machine adopts an exclusive copper welding dynamic energy adjustment algorithm. It intelligently compensates for copper's heat loss during welding, solving the fast heat dissipation and difficult fusion challenges of copper materials. Welding spots feature high tensile strength, ultra-low internal resistance, no virtual welding, no burn-through, and no black edges — effectively improving battery safety, discharge efficiency, and cycle life.
The machine uses an upgraded reinforced cantilever welding arm with a precise linear sliding structure. The welding head moves smoothly and vertically, ensuring consistent vertical pressure during spot welding and avoiding skewed solder joints or poor contact caused by manual deviation. Adjustable working stroke and flexible angle adaptation handle dense cell arrangements, multi-layer busbar stacking, and various complex battery pack structures, greatly improving operation flexibility and welding yield.
Built with a high-definition industrial touch screen and PLC intelligent control core, all welding parameters are digitally visualized and precisely adjustable. Operators can freely set preheating energy, main welding energy, pulse times, and welding interval. The machine supports saving multiple groups of process formulas, so different copper thicknesses and busbar specifications correspond to fixed parameter modes for one-click switching and standardized batch production. A parameter locking function prevents arbitrary modification and ensures stable product quality.
A built-in high-precision real-time current detection module automatically tracks and compensates for voltage and current fluctuations in the factory power grid. It maintains stable energy output continuously, ensuring every welding spot in mass production stays consistent in size, depth, and firmness.
Equipped with a large-size high-speed cooling fan and multi-channel heat dissipation structure for core power components, the equipment quickly dissipates working heat, avoiding power attenuation and overheating failure during high-frequency continuous welding. It fully meets industrial long-time uninterrupted production demands.
The machine integrates overcurrent protection, overvoltage protection, overtemperature protection, and short-circuit automatic power-off protection. If abnormal working conditions occur, the system automatically alarms and stops working to protect equipment, operators, and battery cells from safety risks.
| Applicable Welding Materials | Pure copper tab, pure copper busbar, copper-nickel composite strip |
|---|---|
| Core Welding Function | Copper-to-copper precision spot welding |
| Welding Thickness Range | 0.1mm–0.8mm copper material |
| Control System | Industrial PLC + full-color touch screen digital control |
| Output Mode | High-frequency adjustable pulse welding |
| Formula Storage | Up to 99 groups of customizable welding parameters |
| Welding Structure | Precision cantilever arm vertical spot welding |
| Trigger Mode | Foot switch manual precise welding |
| Stabilization Technology | Real-time current feedback dynamic compensation |
| Heat Dissipation Mode | Intelligent automatic air cooling |
| Safety Protection | Over-current / over-voltage / over-temperature / short-circuit protection |
| Input Power | 220V, 50/60Hz |
| Applicable Cells | 18650, 21700, 26650 cylindrical lithium batteries, prismatic batteries |
| Applicable Products | E-bike batteries, energy storage modules, portable power stations, backup power batteries |
| Working Mode | Bench-type semi-automatic operation |
| Continuous Working Performance | 24-hour stable industrial operation |
| Welding Effect | Flat spot, low resistance, high tensile strength, no spark damage |
This industrial copper spot welding machine is widely applied in:
Every copper spot welder undergoes strict factory testing, including continuous aging tests, copper busbar welding tests, and precision parameter calibration.
We provide complete English operation manuals, professional process guidance, and remote technical support. Customized welding stroke, special fixtures, and personalized process debugging are available to meet diverse customer production needs.