Multi-Function Hydraulic Tilting Positioner, Ideal for Workpiece Assembly, Overhaul, Fitting and Inspection

The whole machine base, supporting bracket and tilting beam are all made of thickened high-strength carbon steel plates and industrial profile steel, adopting a full-penetration integral welding process. After welding, the entire frame undergoes high-temperature annealing stress-relief treatment to completely eliminate internal welding residual stress and structural fatigue stress.

All key bearing surfaces, table installation surfaces and matching assembly surfaces are processed by high-precision CNC machine tools to ensure ultra-high flatness, verticality and structural rigidity. The equipment will not produce shaking, deformation, deflection or vibration during long-term full-load operation and repeated torque assembly, providing ultra-stable mechanical support for high-precision processing and inspection.

Equipped with a silent industrial hydraulic power unit, high-pressure wear-resistant hydraulic cylinder and imported integrated hydraulic valve group, the equipment realizes 0°–90° stepless automatic hydraulic tilting. The whole tilting process adopts buffer start and buffer stop design, with no impact, no jitter and no noise, effectively protecting workpieces, fixtures and transmission components from impact damage.

The built-in hydraulic counterbalance self-locking valve group permanently locks the platform at any arbitrary angle. Even under external forces such as bolt torque tightening, workpiece gravity and vibration, the platform has no sliding, drifting or position deviation, ensuring absolute stability during assembly, overhaul and inspection.

All hydraulic pipelines and core components are equipped with dust-proof, anti-spatter and anti-corrosion protective covers, adapting to harsh industrial environments such as high temperature, welding spatter, metal dust and grease pollution, and greatly extending the service life of the hydraulic system.

The rotary table adopts a large-diameter heavy-duty crossed roller slewing bearing, which offers super load-bearing capacity, strong anti-overturning performance, high rotation precision and stable operation.

Driven by a high-precision worm gear reducer and brand frequency conversion motor, the rotation speed is infinitely adjustable from 0.1 to 1.0 rpm. Rotation is uniform and stable without stagnation, speed fluctuation or eccentric shaking. Low-speed stable rotation meets the requirements of 360° full-circle flaw detection, uniform bolt tightening and precise assembly; constant-speed rotation perfectly matches MIG, MAG, TIG, SAW and other automatic welding processes, ensuring uniform weld heat input, stable penetration depth and a flat, beautiful weld bead.

The rotary table is reserved with standard T-shaped mounting grooves, which can flexibly install customized fixtures, tooling plates, positioning molds and auxiliary supporting tools to meet the clamping requirements of special-shaped workpieces.

The standard industrial four-jaw self-centering chuck supports external clamping and internal expansion dual clamping modes, quickly and accurately clamping pipes, flanges, ring parts, valve bodies and cylindrical castings. It offers high clamping concentricity, firm fixing force and strong anti-loosening performance, ensuring no workpiece displacement or shaking during rotation, tilting and torque operation.

The equipment adopts a dual control system of handheld wireless remote control and on-site fixed control box. Operators can remotely control rotation start and stop, speed fine adjustment and hydraulic tilting angle switching at a safe distance, avoiding risks such as high-temperature scalding, welding spatter radiation and mechanical extrusion.

It is equipped with complete industrial safety protection mechanisms: hydraulic overpressure automatic protection, motor overload power-off protection, tilting limit automatic stop protection and emergency stop protection. In case of overload, misoperation or mechanical jamming, the equipment automatically cuts off power and stops running to protect personnel and equipment safety.

All transmission parts, electrical components and hydraulic interfaces adopt a fully enclosed protective structure to isolate metal debris, dust, grease and welding spatter. The whole machine undergoes pickling rust removal, anti-rust primer spraying and industrial heavy-duty finish paint treatment, with excellent anti-corrosion, wear-resistant and oxidation-resistant performance, adapting to long-term 24-hour uninterrupted industrial cycle work.