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Welding Positioner Structure Overview | Heavy-Duty Faceplate, Reinforced Support Legs & Anchor Feet for Heavy Load Overlay Welding

Welding Positioner Structure Overview | Heavy-Duty Faceplate, Reinforced Support Legs & Anchor Feet for Heavy Load Overlay Welding

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

heavy-duty welding positioner faceplate

,

reinforced support legs welding positioner

,

anchor feet welding positioner heavy load

Product Description
This heavy-duty welding positioner is a robust industrial rotary turntable engineered for circumferential seam welding, overlay hardfacing and surfacing repair of large circular workpieces. The modular structure includes a heavy-duty faceplate, drive & gearbox assembly, reinforced support legs and anchor feet. Every component is purpose-built to deliver outstanding stability, high load capacity and consistent rotation performance for heavy industrial welding applications.
Product Structure Breakdown
Heavy-duty Faceplate
The large thick faceplate is manufactured from high-strength steel plate with reserved mounting holes and T-slot options. It securely holds flanges, rollers, valve bodies and other heavy round parts with excellent rigidity and resistance to bending under full rated load.
Drive & Gearbox Assembly
The drive unit consists of variable frequency motor and heavy-duty planetary gearbox, providing massive torque output, low backlash and stable transmission. The enclosed design protects internal components from welding dust, spatter and workshop contamination.
Reinforced Support Legs
Thick reinforced support legs distribute heavy workpiece load evenly across the machine, reducing vibration during rotation and improving overall rigidity to prevent shaking or tilting.
Anchor Feet
Solid anchor feet with bolt holes allow fixing the entire positioner firmly to the concrete workshop floor, eliminating machine shifting during heavy-load operation for maximum safety and precision.
Control & Performance Features
The welding positioner features industrial PLC and touch screen control system with adjustable rotation speed, bidirectional rotation and working cycle control. Multiple safety protection functions include overload torque protection, over-current cut-off and emergency stop button. The IP54-rated electrical cabinet is suitable for dusty welding workshop environments.
Technical Parameters
Rated Load Capacity 2000kg / 3000kg / 5000kg / 10000kg (Customizable)
Rotation Speed Range 0.1-2.0 rpm, infinitely variable speed
Rotation Mode Clockwise & Counter-clockwise bidirectional rotation
Optional Faceplate Diameter 1200mm / 1600mm / 2000mm
Faceplate Features Heavy thick steel plate with mounting holes, optional T-slots
Drive System VFD motor + heavy-duty planetary gearbox
Repeat Positioning Accuracy ≤ ±0.15°
Control System Industrial PLC + Touch Screen
Main Frame Material Q235 thick steel plate, stress relief annealing processed
Base Construction Reinforced support legs with anchor feet for floor fixing
Electrical Protection Grade IP54
Working Ambient Temperature 0℃-45℃
Core Advantages
  • Solid Modular Structure: Heavy-duty components guarantee stable heavy-load operation
  • High Torque Drive & Gearbox: Stable power output for uniform rotation and high-quality overlay welding
  • Anti-shift Anchor Feet: Prevents displacement during heavy workpiece rotation
  • High Rigidity Frame: Stress-relieved welded construction resists deformation
  • Flexible Workpiece Clamping: Multi-hole faceplate supports custom fixture setup
  • Full Safety Protection: Overload, over-current and emergency stop functions
Application Fields
This heavy-duty welding positioner is widely used in mining machinery, petroleum equipment, hydraulic machinery, pressure vessel and valve manufacturing industries. Ideal for circumferential welding, wear-resistant overlay hardfacing and repair welding of large rollers, hydraulic cylinders, flanges and other heavy circular components.
Heavy-duty welding positioner structure showing faceplate, drive assembly, support legs and anchor feet
Products
PRODUCTS DETAILS
Welding Positioner Structure Overview | Heavy-Duty Faceplate, Reinforced Support Legs & Anchor Feet for Heavy Load Overlay Welding
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

heavy-duty welding positioner faceplate

,

reinforced support legs welding positioner

,

anchor feet welding positioner heavy load

Product Description
This heavy-duty welding positioner is a robust industrial rotary turntable engineered for circumferential seam welding, overlay hardfacing and surfacing repair of large circular workpieces. The modular structure includes a heavy-duty faceplate, drive & gearbox assembly, reinforced support legs and anchor feet. Every component is purpose-built to deliver outstanding stability, high load capacity and consistent rotation performance for heavy industrial welding applications.
Product Structure Breakdown
Heavy-duty Faceplate
The large thick faceplate is manufactured from high-strength steel plate with reserved mounting holes and T-slot options. It securely holds flanges, rollers, valve bodies and other heavy round parts with excellent rigidity and resistance to bending under full rated load.
Drive & Gearbox Assembly
The drive unit consists of variable frequency motor and heavy-duty planetary gearbox, providing massive torque output, low backlash and stable transmission. The enclosed design protects internal components from welding dust, spatter and workshop contamination.
Reinforced Support Legs
Thick reinforced support legs distribute heavy workpiece load evenly across the machine, reducing vibration during rotation and improving overall rigidity to prevent shaking or tilting.
Anchor Feet
Solid anchor feet with bolt holes allow fixing the entire positioner firmly to the concrete workshop floor, eliminating machine shifting during heavy-load operation for maximum safety and precision.
Control & Performance Features
The welding positioner features industrial PLC and touch screen control system with adjustable rotation speed, bidirectional rotation and working cycle control. Multiple safety protection functions include overload torque protection, over-current cut-off and emergency stop button. The IP54-rated electrical cabinet is suitable for dusty welding workshop environments.
Technical Parameters
Rated Load Capacity 2000kg / 3000kg / 5000kg / 10000kg (Customizable)
Rotation Speed Range 0.1-2.0 rpm, infinitely variable speed
Rotation Mode Clockwise & Counter-clockwise bidirectional rotation
Optional Faceplate Diameter 1200mm / 1600mm / 2000mm
Faceplate Features Heavy thick steel plate with mounting holes, optional T-slots
Drive System VFD motor + heavy-duty planetary gearbox
Repeat Positioning Accuracy ≤ ±0.15°
Control System Industrial PLC + Touch Screen
Main Frame Material Q235 thick steel plate, stress relief annealing processed
Base Construction Reinforced support legs with anchor feet for floor fixing
Electrical Protection Grade IP54
Working Ambient Temperature 0℃-45℃
Core Advantages
  • Solid Modular Structure: Heavy-duty components guarantee stable heavy-load operation
  • High Torque Drive & Gearbox: Stable power output for uniform rotation and high-quality overlay welding
  • Anti-shift Anchor Feet: Prevents displacement during heavy workpiece rotation
  • High Rigidity Frame: Stress-relieved welded construction resists deformation
  • Flexible Workpiece Clamping: Multi-hole faceplate supports custom fixture setup
  • Full Safety Protection: Overload, over-current and emergency stop functions
Application Fields
This heavy-duty welding positioner is widely used in mining machinery, petroleum equipment, hydraulic machinery, pressure vessel and valve manufacturing industries. Ideal for circumferential welding, wear-resistant overlay hardfacing and repair welding of large rollers, hydraulic cylinders, flanges and other heavy circular components.
Heavy-duty welding positioner structure showing faceplate, drive assembly, support legs and anchor feet