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 Robotic Welding Workcell with Head Tail Positioner, Complete Workflow: Load Workpiece, Auto Weld, Rotate & Continue

 Robotic Welding Workcell with Head Tail Positioner, Complete Workflow: Load Workpiece, Auto Weld, Rotate & Continue

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

robotic welding workcell with positioner

,

auto weld robotic workcell

,

welding positioner with workpiece rotation

Product Description
Robotic Welding Workcell with Head Tail Positioner
Complete automated welding workcell for robotic welding of long, heavy, asymmetric workpieces such as excavator booms, dipper arms, and buckets. Features a streamlined three-step operation: load workpiece, automatic robot welding, and rotate to continue welding.
Automated Welding System Overview
This integrated head & tail welding positioner eliminates the need for manual flipping of large workpieces, delivering stable, repeatable weld quality for construction machinery manufacturers. The system consists of two core modules: a heavy-duty head-tail positioner and a 6-axis industrial welding robot mounted on a linear track.
Precision Engineering & Construction
The machine frame is fabricated from thick Q235 steel plates and heavy beam sections with stress relief annealing to prevent deformation under continuous heavy-load operation. The rotary drive unit features high-precision planetary reducer and variable frequency motor for smooth, low-vibration stepless rotation.
Safety Features
Multiple safety protections include emergency stop buttons, overload protection, safety interlock, and safety fence that stops operation automatically when opened.
Technical Specifications
Rated Load Capacity 1000kg / 2000kg / 3000kg / 5000kg (Customizable)
Rotation Speed 0.1 ~ 1.5 rpm, infinitely variable speed
Rotation Direction Clockwise & Counter-clockwise bidirectional rotation
Adjustable Head-Tail Center Distance 1000mm to 6000mm (longer rail extension available)
Maximum Workpiece Outer Diameter 1200mm
Rotation Motor Power 2.2kW / 3kW / 4kW / 5.5kW (matched to load requirement)
Repeat Positioning Accuracy ≤ ±0.1°
Control System Industrial PLC + Touch Screen
Robot Integration Synchronous coordinated motion with 6-axis welding robot via digital I/O signals
Main Structure Material Thickened Q235 steel plate with stress relief annealing
Electrical Cabinet Protection IP54, dust-proof and splash-proof
Working Condition Indoor workshop, ambient temperature 0 ~ 45℃
Core Advantages
  • Complete Robot Integration: Seamless communication and synchronous motion between positioner and welding robot
  • 3-step Simplified Workflow: Load workpiece → automatic robot welding → rotate and continue welding
  • Adjustable Tailstock Design: Flexible center distance adjustment for multiple workpiece lengths
  • Stable Dual-point Clamping: Head & tail support structure prevents shaking during rotation
  • Consistent Weld Quality: Maintains flat welding position to reduce spatter, porosity, and rework
  • Heavy-duty Anti-deformation Frame: Stress-relieved structure for continuous heavy industrial operation
  • Modular Design: Easy installation, inspection, and maintenance with low long-term operation cost
Applications
Ideal for automatic welding of excavator booms, arms, buckets, loader attachments, engineering machinery frames, and other large heavy steel structures. Perfect automation upgrade solution for construction machinery factories to replace manual welding, boost throughput, and reduce reliance on skilled welders.
Robotic welding workcell with head tail positioner in industrial setting
Products
PRODUCTS DETAILS
 Robotic Welding Workcell with Head Tail Positioner, Complete Workflow: Load Workpiece, Auto Weld, Rotate & Continue
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

robotic welding workcell with positioner

,

auto weld robotic workcell

,

welding positioner with workpiece rotation

Product Description
Robotic Welding Workcell with Head Tail Positioner
Complete automated welding workcell for robotic welding of long, heavy, asymmetric workpieces such as excavator booms, dipper arms, and buckets. Features a streamlined three-step operation: load workpiece, automatic robot welding, and rotate to continue welding.
Automated Welding System Overview
This integrated head & tail welding positioner eliminates the need for manual flipping of large workpieces, delivering stable, repeatable weld quality for construction machinery manufacturers. The system consists of two core modules: a heavy-duty head-tail positioner and a 6-axis industrial welding robot mounted on a linear track.
Precision Engineering & Construction
The machine frame is fabricated from thick Q235 steel plates and heavy beam sections with stress relief annealing to prevent deformation under continuous heavy-load operation. The rotary drive unit features high-precision planetary reducer and variable frequency motor for smooth, low-vibration stepless rotation.
Safety Features
Multiple safety protections include emergency stop buttons, overload protection, safety interlock, and safety fence that stops operation automatically when opened.
Technical Specifications
Rated Load Capacity 1000kg / 2000kg / 3000kg / 5000kg (Customizable)
Rotation Speed 0.1 ~ 1.5 rpm, infinitely variable speed
Rotation Direction Clockwise & Counter-clockwise bidirectional rotation
Adjustable Head-Tail Center Distance 1000mm to 6000mm (longer rail extension available)
Maximum Workpiece Outer Diameter 1200mm
Rotation Motor Power 2.2kW / 3kW / 4kW / 5.5kW (matched to load requirement)
Repeat Positioning Accuracy ≤ ±0.1°
Control System Industrial PLC + Touch Screen
Robot Integration Synchronous coordinated motion with 6-axis welding robot via digital I/O signals
Main Structure Material Thickened Q235 steel plate with stress relief annealing
Electrical Cabinet Protection IP54, dust-proof and splash-proof
Working Condition Indoor workshop, ambient temperature 0 ~ 45℃
Core Advantages
  • Complete Robot Integration: Seamless communication and synchronous motion between positioner and welding robot
  • 3-step Simplified Workflow: Load workpiece → automatic robot welding → rotate and continue welding
  • Adjustable Tailstock Design: Flexible center distance adjustment for multiple workpiece lengths
  • Stable Dual-point Clamping: Head & tail support structure prevents shaking during rotation
  • Consistent Weld Quality: Maintains flat welding position to reduce spatter, porosity, and rework
  • Heavy-duty Anti-deformation Frame: Stress-relieved structure for continuous heavy industrial operation
  • Modular Design: Easy installation, inspection, and maintenance with low long-term operation cost
Applications
Ideal for automatic welding of excavator booms, arms, buckets, loader attachments, engineering machinery frames, and other large heavy steel structures. Perfect automation upgrade solution for construction machinery factories to replace manual welding, boost throughput, and reduce reliance on skilled welders.
Robotic welding workcell with head tail positioner in industrial setting