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Robotic Welding Workcell | Heavy Duty Head Tail Positioner for Construction Machinery Automatic Welding

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Robotic Welding Workcell | Heavy Duty Head Tail Positioner for Construction Machinery Automatic Welding

MOQ:	One unit
Price:	1000-100000
Standard Packaging:	Wooden box
Delivery Period:	5-8 work days

Detail Information

Product Description

Detail Information

Place of Origin

China

Highlight:

robotic welding workcell for construction

heavy duty welding positioner

automatic welding head tail positioner

Product Description

Robotic Welding Workcell | Heavy Duty Head Tail Positioner

The Head & Tail Robot Welding Positioner is a custom heavy-duty rotary workpiece handling system designed for automated fabrication of large, long, and irregular workpieces. This system integrates seamlessly with robotic welding arms to create a complete robotic welding workcell, specifically engineered for construction machinery components like excavator booms, dipper arms, and buckets.

Core System Features

Head & Tail Structure: Dual-support design with headstock housing the main rotary drive and tailstock providing robust support. This configuration firmly holds long, heavy, and asymmetric workpieces, preventing shaking or deflection during rotation for uniform weld formation.
Adjustable Distance: Tailstock assembly travels along heavy-duty welded base rails, allowing manual or electrical adjustment of center distance between headstock and tailstock. Accommodates multiple products of varying lengths, saving factory floor space and equipment investment.
Robot Automatic Welding: Seamless integration with mainstream 6-axis welding robots. PLC control system enables synchronous motion linkage between positioner and robot arm, maintaining ideal flat welding position throughout the welding cycle.
Higher Productivity: Drastically reduces production cycle time compared to traditional manual welding and workpiece turnover. Lowers weld defect rates and rework volume while enabling continuous long-shift production.

Technical Parameters

Parameter	Specification
Rated Load Capacity	1000kg / 2000kg / 3000kg / 5000kg (Customizable)
Rotation Speed	0.1 ~ 1.5 rpm, infinitely variable speed control
Rotation Direction	Clockwise & Counter-clockwise bidirectional rotation
Adjustable Head-Tail Center Distance	1000mm to 6000mm (longer rail extension available)
Maximum Workpiece Outer Diameter	1200mm
Rotation Motor Power	2.2kW / 3kW / 4kW / 5.5kW (matched to load specification)
Repeat Positioning Accuracy	≤ ±0.1°
Control System	Industrial PLC + Human-Machine Touch Screen
Communication Interface	Digital I/O signals, supports synchronous robot linkage
Main Frame Material	Q235 thickened steel plate with stress relief annealing
Electrical Cabinet Protection	IP54, dust-proof and splash-proof
Working Ambient Condition	Temperature 0 ~ 45℃, non-corrosive indoor environment

Product Advantages

Flexible Design: Sliding tailstock quickly adapts to different workpiece lengths, providing wide production compatibility for multi-variety manufacturing.
Heavy Rigid Construction: Welded frame with stress relief treatment ensures anti-deformation, stable performance under continuous heavy loads, and extended service life.
Precision Drive System: High-precision planetary reducer and variable frequency drive motor deliver low vibration and smooth rotation, preventing weld bead distortion.
Synchronous Robot Control: Coordinated motion capability for complex curved and spatial weld seams, meeting high-standard welding requirements for engineering machinery parts.
Comprehensive Safety: Multi-layer protection including emergency stop buttons, overload current protection, and safety door interlock functions for personnel and equipment safety.
Easy Maintenance: Modular component layout facilitates routine inspection, lubrication, and spare parts replacement, reducing maintenance difficulty and operating costs.

Applications

This head and tail robot positioner is widely used in automatic welding processes for excavator booms, arms, buckets, loader attachments, engineering machinery chassis frames, and large steel structural components. It serves as a core automation workstation for construction machinery manufacturers seeking intelligent production upgrading, improved welding quality consistency, and reduced reliance on skilled welders.

Tags:

Products

MOQ:	One unit
Price:	1000-100000
Standard Packaging:	Wooden box
Delivery Period:	5-8 work days

Detail Information

Product Description

Detail Information

Place of Origin

China

Minimum Order Quantity:

One unit

Price:

1000-100000

Packaging Details:

Wooden box

Delivery Time:

5-8 work days

Highlight

robotic welding workcell for construction

heavy duty welding positioner

automatic welding head tail positioner

Product Description

Robotic Welding Workcell | Heavy Duty Head Tail Positioner

Core System Features

Head & Tail Structure: Dual-support design with headstock housing the main rotary drive and tailstock providing robust support. This configuration firmly holds long, heavy, and asymmetric workpieces, preventing shaking or deflection during rotation for uniform weld formation.
Adjustable Distance: Tailstock assembly travels along heavy-duty welded base rails, allowing manual or electrical adjustment of center distance between headstock and tailstock. Accommodates multiple products of varying lengths, saving factory floor space and equipment investment.
Robot Automatic Welding: Seamless integration with mainstream 6-axis welding robots. PLC control system enables synchronous motion linkage between positioner and robot arm, maintaining ideal flat welding position throughout the welding cycle.
Higher Productivity: Drastically reduces production cycle time compared to traditional manual welding and workpiece turnover. Lowers weld defect rates and rework volume while enabling continuous long-shift production.

Technical Parameters

Parameter	Specification
Rated Load Capacity	1000kg / 2000kg / 3000kg / 5000kg (Customizable)
Rotation Speed	0.1 ~ 1.5 rpm, infinitely variable speed control
Rotation Direction	Clockwise & Counter-clockwise bidirectional rotation
Adjustable Head-Tail Center Distance	1000mm to 6000mm (longer rail extension available)
Maximum Workpiece Outer Diameter	1200mm
Rotation Motor Power	2.2kW / 3kW / 4kW / 5.5kW (matched to load specification)
Repeat Positioning Accuracy	≤ ±0.1°
Control System	Industrial PLC + Human-Machine Touch Screen
Communication Interface	Digital I/O signals, supports synchronous robot linkage
Main Frame Material	Q235 thickened steel plate with stress relief annealing
Electrical Cabinet Protection	IP54, dust-proof and splash-proof
Working Ambient Condition	Temperature 0 ~ 45℃, non-corrosive indoor environment

Product Advantages

Flexible Design: Sliding tailstock quickly adapts to different workpiece lengths, providing wide production compatibility for multi-variety manufacturing.
Heavy Rigid Construction: Welded frame with stress relief treatment ensures anti-deformation, stable performance under continuous heavy loads, and extended service life.
Precision Drive System: High-precision planetary reducer and variable frequency drive motor deliver low vibration and smooth rotation, preventing weld bead distortion.
Synchronous Robot Control: Coordinated motion capability for complex curved and spatial weld seams, meeting high-standard welding requirements for engineering machinery parts.
Comprehensive Safety: Multi-layer protection including emergency stop buttons, overload current protection, and safety door interlock functions for personnel and equipment safety.
Easy Maintenance: Modular component layout facilitates routine inspection, lubrication, and spare parts replacement, reducing maintenance difficulty and operating costs.

Applications

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4 In 1 Laser Welding Machine

CNC Laser Cutting Machine

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Welding Positioner

Welding Rotator

Welding Column & Boom

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Scissor Lifter

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CNC Plasma Cutting Machine

Robotic Welding Workcell | Heavy Duty Head Tail Positioner for Construction Machinery Automatic Welding

robotic welding workcell for construction

heavy duty welding positioner

automatic welding head tail positioner

rotary welding positioner,

rotating welding positioner,

Laser Welding Machine

Laser Cleaning Machine

3 In 1 Laser Welding Machine

4 In 1 Laser Welding Machine

CNC Laser Cutting Machine

Turnover Rotation Machine

Welding Positioner

Welding Rotator

Welding Column & Boom

Forklift Jib Extension

Scissor Lifter

Fiber Laser Marking Machine

Laser Engraving Machine

UV Laser Marking Machine

Milling/Beveling Machine

Wind Tower Production Line

H Beam Welding Line

Welding Tools

Welding Consumables

CNC Plasma Cutting Machine

robotic welding workcell for construction

heavy duty welding positioner

automatic welding head tail positioner

rotary welding positioner,

rotating welding positioner,