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Heavy Duty Welding Rotator, Maintain Consistent Working Surface for Cylinder Grinding and Polishing

Heavy Duty Welding Rotator, Maintain Consistent Working Surface for Cylinder Grinding and Polishing

MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Highlight:

Heavy Duty Welding Rotator

,

Welding Rotator for Cylinder Grinding

,

Welding Rotator for Polishing

Product Description
Heavy Duty Welding Rotator for Cylinder Grinding and Polishing
The self-centering welding turning roll is a multifunctional industrial auxiliary device designed for automated processing of cylindrical metal components. This equipment provides precise, steady, and continuous rotary motion to solve efficiency and quality issues in traditional vessel and pipe production.
Advanced Self-Centering Design
Featuring passive self-aligning mechanical structure, this welding rotator requires no manual adjustment of roller distance. The driving and driven roller groups automatically adapt to workpieces of different diameters, effectively preventing workpiece slipping, eccentric rotation, axial displacement, and operating vibration.
Heavy-Duty Construction
Built with industrial heavy-duty manufacturing standards, the base frame is welded with high-quality thickened Q235B steel and treated with integral stress relief annealing process. This ensures high structural rigidity, strong impact resistance, and deformation resistance for long-term 24-hour uninterrupted operation.
High-Performance Rollers
Supporting rollers feature cast steel roller cores and high-performance composite rubber outer layers with excellent high-temperature resistance, wear resistance, anti-aging, and anti-slip performance. This design protects workpiece surfaces from scratches, indentations, and paint peeling while ensuring stable driving performance.
Technical Specifications
Load Capacity
Standard tonnage range: 1T, 3T, 5T, 10T, 20T, 30T, 50T, 80T, 100T, 150T, 200T - covering light, medium, and heavy industrial processing requirements.
Workpiece Adaptation
Applicable workpiece diameter: 50mm - 8000mm. Suitable for carbon steel, stainless steel, alloy steel cylindrical pipes, tanks, towers, and pressure vessels.
Rotation Speed System
Industrial-grade VFD stepless speed regulation system with stable linear speed range: 0.1m/min - 10m/min. Features smooth soft start, no speed fluctuation, and no low-speed stall.
Power Configuration
Pure copper low-speed high-torque motor with power gradient: 0.75KW - 4.0KW according to tonnage models. Matched with hardened helical gear reducer providing ≥95% transmission efficiency and strong overload capacity.
Model Range Roller Diameter Roller Width
1-10 Ton models 250mm 120mm
20-50 Ton models 320mm 200mm
80-200 Ton heavy models 550mm 300mm
Electric Control & Safety Features
Equipped with independent dustproof electric control cabinet and industrial frequency converter for stable speed regulation and strong anti-interference ability.
  • Overload stop protection
  • Overcurrent protection
  • Phase loss protection
  • Reverse rotation prevention
  • Emergency stop power-off protection
Operation panel supports forward rotation, reverse rotation, continuous operation, and jog operation. Optional wireless remote control available for improved safety and convenience.
Core Advantages
  • Wide compatibility with zero manual adjustment
  • Ultra-stable operation with zero surface damage
  • Improved welding seam uniformity and product qualification rate
  • Reduced labor input and post-welding repair workload
  • Low failure rate and maintenance cost
  • Perfect integration with automatic welding manipulators and welding machines
Application Fields
Widely used in pressure vessel manufacturing, boiler production, petrochemical pipeline engineering, wind power tower manufacturing, environmental protection equipment, water storage tank processing, and large steel structure factories. This equipment serves as high cost-effective standard auxiliary equipment for cylindrical workpiece automated processing.
Heavy Duty Welding Rotator for cylinder grinding and polishing applications
Products
PRODUCTS DETAILS
Heavy Duty Welding Rotator, Maintain Consistent Working Surface for Cylinder Grinding and Polishing
MOQ: One unit
Price: 1000-100000
Standard Packaging: Wooden box
Delivery Period: 5-8 work days
Detail Information
Place of Origin
China
Minimum Order Quantity:
One unit
Price:
1000-100000
Packaging Details:
Wooden box
Delivery Time:
5-8 work days
Highlight

Heavy Duty Welding Rotator

,

Welding Rotator for Cylinder Grinding

,

Welding Rotator for Polishing

Product Description
Heavy Duty Welding Rotator for Cylinder Grinding and Polishing
The self-centering welding turning roll is a multifunctional industrial auxiliary device designed for automated processing of cylindrical metal components. This equipment provides precise, steady, and continuous rotary motion to solve efficiency and quality issues in traditional vessel and pipe production.
Advanced Self-Centering Design
Featuring passive self-aligning mechanical structure, this welding rotator requires no manual adjustment of roller distance. The driving and driven roller groups automatically adapt to workpieces of different diameters, effectively preventing workpiece slipping, eccentric rotation, axial displacement, and operating vibration.
Heavy-Duty Construction
Built with industrial heavy-duty manufacturing standards, the base frame is welded with high-quality thickened Q235B steel and treated with integral stress relief annealing process. This ensures high structural rigidity, strong impact resistance, and deformation resistance for long-term 24-hour uninterrupted operation.
High-Performance Rollers
Supporting rollers feature cast steel roller cores and high-performance composite rubber outer layers with excellent high-temperature resistance, wear resistance, anti-aging, and anti-slip performance. This design protects workpiece surfaces from scratches, indentations, and paint peeling while ensuring stable driving performance.
Technical Specifications
Load Capacity
Standard tonnage range: 1T, 3T, 5T, 10T, 20T, 30T, 50T, 80T, 100T, 150T, 200T - covering light, medium, and heavy industrial processing requirements.
Workpiece Adaptation
Applicable workpiece diameter: 50mm - 8000mm. Suitable for carbon steel, stainless steel, alloy steel cylindrical pipes, tanks, towers, and pressure vessels.
Rotation Speed System
Industrial-grade VFD stepless speed regulation system with stable linear speed range: 0.1m/min - 10m/min. Features smooth soft start, no speed fluctuation, and no low-speed stall.
Power Configuration
Pure copper low-speed high-torque motor with power gradient: 0.75KW - 4.0KW according to tonnage models. Matched with hardened helical gear reducer providing ≥95% transmission efficiency and strong overload capacity.
Model Range Roller Diameter Roller Width
1-10 Ton models 250mm 120mm
20-50 Ton models 320mm 200mm
80-200 Ton heavy models 550mm 300mm
Electric Control & Safety Features
Equipped with independent dustproof electric control cabinet and industrial frequency converter for stable speed regulation and strong anti-interference ability.
  • Overload stop protection
  • Overcurrent protection
  • Phase loss protection
  • Reverse rotation prevention
  • Emergency stop power-off protection
Operation panel supports forward rotation, reverse rotation, continuous operation, and jog operation. Optional wireless remote control available for improved safety and convenience.
Core Advantages
  • Wide compatibility with zero manual adjustment
  • Ultra-stable operation with zero surface damage
  • Improved welding seam uniformity and product qualification rate
  • Reduced labor input and post-welding repair workload
  • Low failure rate and maintenance cost
  • Perfect integration with automatic welding manipulators and welding machines
Application Fields
Widely used in pressure vessel manufacturing, boiler production, petrochemical pipeline engineering, wind power tower manufacturing, environmental protection equipment, water storage tank processing, and large steel structure factories. This equipment serves as high cost-effective standard auxiliary equipment for cylindrical workpiece automated processing.
Heavy Duty Welding Rotator for cylinder grinding and polishing applications